A voting-based ensemble feature network for semiconductor wafer defect classification

• Published in: Scientific reports Vol. 12; no. 1; pp. 16254 - 12
• Main Authors: Misra, Sampa, Kim, Donggyu, Kim, Jongbeom, Shin, Woncheol, Kim, Chulhong
• Format: Journal Article
• Language: English
• Published: London Nature Publishing Group UK 28-09-2022; Nature Publishing Group; Nature Portfolio
• Subjects: 639/705/1046; 639/705/117; Classification; Defects; Humanities and Social Sciences; Humans; Inspection; multidisciplinary; Neural networks; Neural Networks, Computer; Product development; Science; Science (multidisciplinary); Semiconductors
• ISSN: 2045-2322; 2045-2322
• DOI: 10.1038/s41598-022-20630-9

Semiconductor wafer defects severely affect product development. In order to reduce the occurrence of defects, it is necessary to identify why they occur, and it can be inferred by analyzing the patterns of defects. Automatic defect classification (ADC) is used to analyze large amounts of samples. ADC can reduce human resource requirements for defect inspection and improve inspection quality. Although several ADC systems have been developed to identify and classify wafer surfaces, the conventional ML-based ADC methods use numerous image recognition features for defect classification and tend to be costly, inefficient, and time-consuming. Here, an ADC technique based on a deep ensemble feature framework (DEFF) is proposed that classifies different kinds of wafer surface damage automatically. DEFF has an ensemble feature network and the final decision network layer. The feature network learns features using multiple pre-trained convolutional neural network (CNN) models representing wafer defects and the ensemble features are computed by concatenating these features. The decision network layer decides the classification labels using the ensemble features. The classification performance is further enhanced by using a voting-based ensemble learning strategy in combination with the deep ensemble features. We show the efficacy of the proposed strategy using the real-world data from SK Hynix.