Pressure drop and heat transfer characteristics of nitrate salt and supercritical CO2 in a diffusion-bonded heat exchanger

• Published in: International journal of heat and mass transfer Vol. 189; no. C; p. 122691
• Main Authors: Aakre, Shaun R., Anderson, Mark H.
• Format: Journal Article
• Language: English
• Published: Oxford Elsevier Ltd 15-06-2022; Elsevier BV; Elsevier
• Subjects: Carbon dioxide; Concentrated solar power; Correlation; Diameters; Diffusion welding; Diffusion-bonded heat exchanger; Drainage; Engineering; Flow velocity; Fluid flow; Friction factor; Heat exchangers; Heat transfer; High temperature tests; Inspection; Laminar flow; MATERIALS SCIENCE; Mechanics; Molten Salt Reactor (MSR); Nondestructive testing; Pressure drop; Pressure loss; Stainless steels; Test facilities; Thermal energy storage; Thermodynamics; Zig-zag microchannels; Zig-zag microchannels; Concentrated solar power; Molten Salt Reactor (MSR); Diffusion-bonded heat exchanger; Thermal energy storage
• ISSN: 0017-9310; 1879-2189
• DOI: 10.1016/j.ijheatmasstransfer.2022.122691

•Printed-circuit heat exchanger tested with supercritical CO2 and solar salt.•Fanning friction factor correlations for zig-zag microchannels.•Nusselt correlations for zig-zag channels in laminar and turbulent regimes.•Addresses development of nuclear-grade compact heat exchangers.•Freeze-thaw cycle and salt draining performance of zig-zag microchannels.
A lab-scale 316/L stainless steel diffusion-bonded heat exchanger was examined within a coupled high-temperature test facility consisting of an atmospheric-pressure nitrate salt loop and a supercritical carbon dioxide (sCO2) loop operating between 10 and 16 MPa. Pressure loss measurements collected for flow rates up to 0.55 kg/s of Solar Salt and up to 0.6 kg/s of carbon dioxide were used to generate friction factor correlations for the respective circular and semicircular zig-zag flow passages. Heat transfer measurements were also performed over a wide range of conditions to produce Nusselt correlations for the CO2 and nitrate salt geometries. The Nusselt number is deduced from a heat transfer resistance network and overall conductance measurements collected across the operating envelope of the coupled sCO2 – nitrate salt test facility. The CO2 side correlation showed excellent agreement with existing correlations in the literature. The salt side, having nearly circular channels with a different zig-zag angle and hydraulic diameter, yielded a new correlation applicable to the laminar flow regime. To examine the similitude of the friction correlations, pressure drop testing with water was performed on both sides of the component as well. Finally, results from non-destructive examination are discussed to provide insights regarding inspection methods and draining performance of high-temperature liquids in compact heat exchangers.