Ladle Shroud as a Flow Control Device for Tundish Operations

• Published in: Metallurgical and materials transactions. B, Process metallurgy and materials processing science Vol. 44; no. 1; pp. 63 - 79
• Main Authors: Morales-Higa, Ken, Guthrie, R. I. L., Isac, M., Morales, R. D.
• Format: Journal Article
• Language: English
• Published: Boston Springer US 01-02-2013; Springer; Springer Nature B.V
• Subjects: Applied sciences; Characterization and Evaluation of Materials; Chemistry and Materials Science; Computational fluid dynamics; Exact sciences and technology; Fluid dynamics; Fluid flow; Fluids; Ladle metallurgy; Ladles; Materials Science; Metallic Materials; Metals. Metallurgy; Nanotechnology; Production of metals; Shrouds; Slag; Structural Materials; Surfaces and Interfaces; Thin Films; Tracers; Tundishes; Particle Image Velocimeter; Submerge Entry Nozzle; Vorticity Field; Surrounding Fluid; Vorticity; Ladle; Steelmaking; Tundish
• ISSN: 1073-5615; 1543-1916
• DOI: 10.1007/s11663-012-9753-0

The performance characteristics of a tundish, such as the flotation of inclusions and slag entrainment, are largely influenced by the fluid-flow phenomena. Physical modeling in water is widely used to understand the fluid flows in a tundish and as a tool to improve, control, and design procedures for high-quality steel processing operations. These approaches were used to study the performance of fluid flow for a new design of ladle shroud. The new design for a dissipative ladle shroud (DLS) was studied, using a one-third scale, delta shaped, four-strand tundish. The results were compared with those achieved with the conventional ladle shroud. Different cases have been analyzed, including a conventional ladle shroud (LS) with a bare tundish and a tundish furnished with an impact pad. Similarly, the new design of the shroud (DLS) was studied under equivalent conditions. The physical experiments included the use of particle image velocimetry (PIV) and conductivity tracer techniques. The PIV measured the instantaneous velocities at the outlet of the DLS and the LS at different flow rates, showing the detailed jetting characteristics of water leaving the two types of ladle shroud. Residence time distribution (RTD) curves were also obtained for the different flow arrangements previously mentioned, and the dispersion of a colored dye tracer was observed at different intervals of time during tundish operation and analyzed using the video visualization technique.