Irradiation grafting of methyl methacrylate monomer onto ultra-high-molecular-weight polyethylene: An experimental design approach for improving adhesion to bone cement

• Published in: Journal of applied polymer science Vol. 116; no. 2; pp. 886 - 894
• Main Authors: Ravanbakhsh, Somayeh, Rezaei, Mostafa, Sheikh, Nasrin, Heidari, Amin
• Format: Journal Article
• Language: English
• Published: Hoboken Wiley Subscription Services, Inc., A Wiley Company 15-04-2010; Wiley
• Subjects: adhesion; Applied sciences; Biological and medical sciences; biomaterials; Bonding strength; Chromic acid; Coating, metallization, dyeing; Crystallization; Etching; Exact sciences and technology; graft copolymers; Grafting; irradiation; Machinery and processing; Medical sciences; Plastics; polyethylene (PE); Polyethylenes; Polymer industry, paints, wood; Polymethyl methacrylates; Scanning electron microscopy; Surgery (general aspects). Transplantations, organ and tissue grafts. Graft diseases; Technology of polymers; Technology. Biomaterials. Equipments; Graft copolymer; Olefin copolymer; graft copolymers; polyethylene (PE); Methyl methacrylate polymer; Chemical etching; Property processing relationship; Optimization; irradiation; Surface properties; Olefin polymer; Biomaterial; biomaterials; Taguchi method; Ultra high molecular weight ethylene polymer; Adhesivity; Polyethylene; Radiochemical grafting; Crystallinity; adhesion; Experimental study; Methyl methacrylate copolymer; Variance analysis; Surface treatment; Thermal properties; Structure processing relationship; Gamma radiation; Experimental design; Ethylene copolymer
• ISSN: 0021-8995; 1097-4628; 1097-4628
• DOI: 10.1002/app.31613

The grafting of methyl methacrylate (MMA) onto ultra-high-molecular-weight polyethylene (UHMWPE) and chromic acid etched UHMWPE was conducted with a preirradiation method in air in the presence of a Mohr salt and sulfuric acid. The grafted samples were characterized by Fourier transform infrared (FTIR) spectroscopy, a gravimetric method, differential scanning calorimetry, scanning electron microscopy (SEM), and interfacial bonding strength measurements. The FTIR results showed the presence of ether and carbonyl groups in the MMA-grafted UHMWPE (MMA-g-UHMWPE) samples. The Taguchi experimental design method was used to find the best degree of grafting (DG) and bonding strength. The efficient levels for different variables were calculated with an analysis of variance of the results. SEM micrographs of MMA-g-UHMWPE samples showed that with increasing DG and chromic acid etching, the MMA-g-UHMWPE rich phase increased on the surface; this confirmed the high interfacial bonding strength of the grafted samples with bone cement. The grafting of the MMA units onto UHMWPE resulted in a lower crystallinity, and the crystallization process proceeded at a higher rate for the MMA-g-UHMWPE samples compared to the initial UHMWPE; this suggested that the MMA grafted units acted as nucleating agents for the crystallization of UHMWPE.