Deep Learning for Enhanced Fault Diagnosis of Monoblock Centrifugal Pumps: Spectrogram-Based Analysis

• Published in: Machines (Basel) Vol. 11; no. 9; p. 874
• Main Authors: Chennai Viswanathan, Prasshanth, Venkatesh, Sridharan Naveen, Dhanasekaran, Seshathiri, Mahanta, Tapan Kumar, Sugumaran, Vaithiyanathan, Lakshmaiya, Natrayan, Paramasivam, Prabhu, Nanjagoundenpalayam Ramasamy, Sakthivel
• Format: Journal Article
• Language: English
• Published: Basel MDPI AG 01-09-2023
• Subjects: Accelerometers; Analysis; Automation; Centrifugal pumps; Classification; Deep learning; Downtime; Fault detection; Fault diagnosis; Force and energy; Industrial applications; MEMS accelerometer; monoblock centrifugal pumps; Networks; Neural networks; pre-trained networks; Signal processing; spectrogram; Support vector machines
• ISSN: 2075-1702; 2075-1702
• DOI: 10.3390/machines11090874

The reliable operation of monoblock centrifugal pumps (MCP) is crucial in various industrial applications. Achieving optimal performance and minimizing costly downtime requires effectively detecting and diagnosing faults in critical pump components. This study proposes an innovative approach that leverages deep transfer learning techniques. An accelerometer was adopted to capture vibration signals emitted by the pump. These signals are then converted into spectrogram images which serve as the input for a sophisticated classification system based on deep learning. This enables the accurate identification and diagnosis of pump faults. To evaluate the effectiveness of the proposed methodology, 15 pre-trained networks including ResNet-50, InceptionV3, GoogLeNet, DenseNet-201, ShuffleNet, VGG-19, MobileNet-v2, InceptionResNetV2, VGG-16, NasNetmobile, EfficientNetb0, AlexNet, ResNet-18, Xception, ResNet101 and ResNet-18 were employed. The experimental results demonstrate the efficacy of the proposed approach with AlexNet exhibiting the highest level of accuracy among the pre-trained networks. Additionally, a meticulous evaluation of the execution time of the classification process was performed. AlexNet achieved 100.00% accuracy with an impressive execution (training) time of 17 s. This research provides invaluable insights into applying deep transfer learning for fault detection and diagnosis in MCP. Using pre-trained networks offers an efficient and precise solution for this task. The findings of this study have the potential to significantly enhance the reliability and maintenance practices of MCP in various industrial settings.