Multi-Server Queuing Production Inventory System with Emergency Replenishment

• Published in: Mathematics (Basel) Vol. 10; no. 20; p. 3839
• Main Authors: Shajin, Dhanya, Krishnamoorthy, Achyutha, Melikov, Agassi Z., Sztrik, Janos
• Format: Journal Article
• Language: English
• Published: Basel MDPI AG 01-10-2022
• Subjects: (s, S) production inventory system; Cost function; Customer satisfaction; Customer services; Cycle time; Emergencies; emergency replenishment; Food science; Inventory; Inventory management; Lead time; Literature reviews; Markov analysis; Methods; multi-server; non-homogeneous Poisson process; Production management; Queueing; Queuing; Replenishment; Servers; Statistical analysis; United States
• ISSN: 2227-7390; 2227-7390
• DOI: 10.3390/math10203839

We consider a multi-server production inventory system with an unlimited waiting line. Arrivals occur according to a non-homogeneous Poisson process and exponentially distributed service time. At the service completion epoch, one unit of an item in the on-hand inventory decreases with probability δ, and the customer leaves the system without taking the item with probability (1−δ). The production inventory system adopts an (s,S) policy where the processing of inventory requires a positive random amount of time. The production time for a unit item is phase-type distributed. Furthermore, assume that an emergency replenishment of one item with zero lead time takes place when the on-hand inventory level decreases to zero. The emergency replenishment is incorporated in the system to ensure customer satisfaction. We derive the stationary distribution of the system and some main performance measures, such as the distribution of the production on/off time in a cycle and the mean emergency replenishment cycle time. Numerical experiments are conducted to illustrate the system performance. A cost function is constructed, and we examine the optimal number of servers to be employed. Furthermore, we numerically calculate the optimal values of the production starting level and maximum inventory level.