Microstructure of a recycled AA7050 alloy processed by spray forming followed by hot extrusion and rotary swaging

• Published in: Materialwissenschaft und Werkstofftechnik Vol. 45; no. 7; pp. 568 - 573
• Main Authors: de Bribean Guerra, A. P., Ellendt, N., Uhlenwinkel, V., Pereira da Silva, P. S. C., Bolfarini, C.
• Format: Journal Article
• Language: English
• Published: Weinheim WILEY-VCH Verlag 01-07-2014; WILEY‐VCH Verlag; Wiley Subscription Services, Inc
• Subjects: Aging; Alterung; Aluminiumlegierung; Aluminum alloys; Aluminum base alloys; Chip formation; Cold working; Deformation; Deformation effects; Extruded; extrudiert; Extrusion; Extrusion rate; Grain size; Heat treatment; Hot extrusion; Machining; Mechanical properties; mechanische Eigenschaften; Microscopy; Microstructure; Optical microscopy; Raw materials; Recrystallization; Rotary Swaging; rundgeknetet; Spray formed; Spray forming; sprühkompaktiert; Swaging; Tensile tests; Wärmebehandlung
• ISSN: 0933-5137; 1521-4052
• DOI: 10.1002/mawe.201400217

The aim of this study is to evaluate the microstructure of a recycled AA7050 alloy processed by spray forming followed by hot extrusion and swaging. Machining chips from an aircraft manufacturer were used as raw material. The microstructure was investigated by optical microscopy (MO) and scanning electronic microscopy (SEM). The spray formed deposit was homogenized at 743 K, 8 h, extruded at 693 K with a deformation rate of 0.1 s–1 and an extrusion rate of 156:1, producing a bar with 8.0 mm in diameter. Due to a specific combination of high extrusion temperature and deformation rate, partial recrystallization occurred and different grain sizes were obtained through the extruded cross section. After extrusion, the 8.0 mm bar was processed by rotary swaging in several steps up to a 2.0 mm final diameter. The resulting microstructure revealed a cold worked structure, with no recrystallization. Tensile tests were performed in both cases and the slant type of fracture reveals that Portevin Le‐Chatelier effect took place in this alloy. Moreover, the efficacy of extrusion and rotary swaging parameters to reduce the porosity, intrinsic to the spray form process, was analyzed, as well the distribution of intermetallic particles.