A combined calibration method of a mobile robotic measurement system for large-sized components

• Published in: Measurement : journal of the International Measurement Confederation Vol. 189; p. 110543
• Main Authors: Zhou, Zhilong, Liu, Wei, Wang, Yuxin, Yu, Binchao, Cheng, Xikang, Yue, Yi, Zhang, Jiabo
• Format: Journal Article
• Language: English
• Published: London Elsevier Ltd 15-02-2022; Elsevier Science Ltd
• Subjects: Accuracy; Calibration; Combined calibration; Extrinsic parameters calibration; Geometric constraints; Global calibration; Large-sized components; Measurement; Measurement methods; Mobile robotic measurement system; Optimization; Optimization models; Quality control; Robots; Extrinsic parameters calibration; Combined calibration; Global calibration; Large-sized components; Mobile robotic measurement system; Geometric constraints
• ISSN: 0263-2241; 1873-412X
• DOI: 10.1016/j.measurement.2021.110543

•An accurate calibration method of a mobile robotic measurement system is proposed.•The novel global and local calibration model based on MCCT is proposed.•The calibration method improves the overall measurement accuracy.
Product quality control of large-sized components with complex supports requires automatic and accurate 3D shape measurement. For accurate and efficient measurements of key local features (KLFs) on the mounting surface of multiple supports, we propose a flexible measurement method combining a laser tracker, a 3D scanner, and a mobile robot system. As for improving the overall measurement accuracy, we also introduce a calibration method based on a multidimensional combined collaboration target (MCCT) to establish correlation constraints between global and local calibration. Specifically, a global calibration method based on multidimensional geometric constraints provides a global measurement field. Additionally, a local calibration method derived from combination optimization model achieves accurate calibration of extrinsic parameters. We constructed the corresponding mobile robotic measurement system (MRMS) and conducted experiments. The experimental results demonstrate that the maximum and mean calibration errors are reduced from 0.045/0.0261 mm to 0.0231/0.0122 mm within 7 m, which features high accuracy.