Principle and Modeling of a Novel Moving Coil Linear-Rotary Electromagnetic Actuator

• Published in: IEEE transactions on industrial electronics (1982) Vol. 63; no. 11; pp. 6930 - 6940
• Main Authors: Teo, Tat Joo, Zhu, Haiyue, Chen, Si-Lu, Yang, Guilin, Pang, Chee Khiang
• Format: Journal Article
• Language: English
• Published: New York IEEE 01-11-2016; The Institute of Electrical and Electronics Engineers, Inc. (IEEE)
• Subjects: Actuators; Electromagnetic (EM) actuator; Force; Halbach array; linear-rotary (LR) motion; Magnetic circuits; magnetic field modeling; Magnetic noise; Magnetic separation; Magnetic shielding; Magnetization; thermal modeling
• ISSN: 0278-0046; 1557-9948
• DOI: 10.1109/TIE.2016.2585540

This paper presents a novel electromagnetic actuator that adopts an air-core coil mover to deliver decoupled linear and rotary motions. It uses light-weight moving coil to achieve high speed and dynamic response, and single-phase Lorentz-force driving scheme to realize direct and noncommutation actuation. To overcome the low thrust force of such driving scheme, unique magnetic circuits are used to enhance the thrust force and torque of the proposed actuator. Closed-form analytical solutions for modeling the magnetic field within the coil operating regions of these unique magnetic circuits are presented together with the complete thermal analyses. A prototype was developed and it delivers 10 mm stroke and 90° angular displacement. Using commercially available drivers, it achieved a high throughput of 8000 units/h with 20 μm, and 0.66° tracking accuracy.