Prototyping of compliant grippers using FFF and TPU

• Published in: Industrial robot Vol. 51; no. 4; pp. 617 - 631
• Main Authors: Mohsen Hussein Omar, Hesham, Aly Mohamed, Mohamed Fawzy, Megahed, Said
• Format: Journal Article
• Language: English
• Published: Bedford Emerald Group Publishing Limited 02-07-2024
• Subjects: Design; Design parameters; Effectiveness; Flexibility; Fused deposition modeling; Grippers; Investigations; Manufacturing; Methods; Optimization; Parameter identification; Pneumatics; Polyurethane resins; Production costs; Prototyping; Three dimensional printing; Urethane thermoplastic elastomers
• ISSN: 0143-991X; 0143-991X; 1758-5791
• DOI: 10.1108/IR-11-2023-0311

Purpose The purpose of this paper is to investigate the process of fused filament fabrication (FFF) of a compliant gripper (CG) using thermoplastic polyurethane (TPU) material. The paper studies the applicability of different CG designs and the efficiency of some design parameters. Design/methodology/approach After reviewing a number of different papers, two designs were selected for a number of exploratory experiments. Using design of experiments (DOE) techniques to identify important design parameters. Finally, the efficiency of the parts was investigated. Findings The research finds that a simpler design sacrifices some effectiveness in exchange for a remarkable decrease in production cost. Decreasing infill percentage of previous designs and 3D printing them, out of TPU, experimenting with different parameters yields functional products. Moreover, the paper identified some key parameters for further optimization attempts of such prototypes. Research limitations/implications The cost of conducting FFF experiments for TPU increases dramatically with product size, number of parameters studied and the number of experiments. Therefore, all three of these factors had to be kept at a minimum. Further confirmatory experiments encouraged. Originality/value This paper addresses an identified need to investigate applications of FFF and TPU in manufacturing functional efficient flexible mechanisms, grippers specifically. While most research focused on designing for increased performance, some research lacks discussion on design philosophy, as well as manufacturing issues. As the needs for flexible grippers vary from high-performance grippers to lower performance grippers created for specific functions/conditions, some effectiveness can be sacrificed to reduce cost, reduce complexity and improve applicability in different robotic assemblies and environments.