The effect of printing parameters on the mechanical properties of fiber-reinforced PA6 matrix composites in material extrusion-based additive manufacturing

• Published in: Rapid prototyping journal Vol. 30; no. 7; pp. 1287 - 1300
• Main Authors: Dogru, Alperen, Seydibeyoglu, M. Ozgur
• Format: Journal Article
• Language: English
• Published: Bradford Emerald Publishing Limited 30-07-2024; Emerald Group Publishing Limited
• Subjects: Additive manufacturing; Carbon fiber reinforced plastics; Composite materials; Compression loads; Compressive strength; Engineering; Extrusion; Fiber composites; Fiber reinforced polymers; Glass fiber reinforced plastics; Heat resistance; Hybrid structures; Load; Manufacturing; Mechanical properties; Parameters; Polyamide resins; Polymers; Rapid prototyping; Ratios; Reinforcement; Tensile strength; Thickness; Viscosity; Thermoplastic composites; Mechanical properties; Material extrusion; Composite materials; Additive manufacturing
• ISSN: 1355-2546; 1355-2546; 1758-7670
• DOI: 10.1108/RPJ-03-2024-0119

Purpose
This study aims to understand the effect of the use of different proportions and types of fibers in the polyamide 6 (PA6) matrix during material extrusion-based additive manufacturing (MEX) and the effect of the manufacturing parameters on the mechanical properties. The mechanical, thermal and morphological properties of PA composites that are reinforced with carbon fiber (CF), glass fiber (GF) and as well as hybrid fiber (HF) were investigated.
Design/methodology/approach
In this study, the effect of nozzle temperature and layer thickness on the mechanical properties of composite samples was investigated in terms of their behavior under tensile, impact and compression loads, manufacturing parameters as well as fiber ratio and type. The results were also consolidated by scanning electron microscopy.
Findings
At 20 Wt.% CF reinforcement PA6 samples, a tensile strength value of 125 MPa was obtained with a 60% increase in tensile strength value compared to neatPA6. The HF-reinforced ones also measured a tensile strength value of 106.69 MPa. This corresponds to an increase of 38% compared to neatPA6. The results also show that HF reinforcement can be an important component for many composites and a suitable material for use under compression loading.
Originality/value
PA6, an engineering polymer, can be produced by MEX, which offers several advantages for complex geometries and customized designs. There are studies on different carbon and GF ratios in the PA6 matrix. Using these fibers together in a HF, the examination of their mechanical properties in the MEX method and the examination of the effect of GF reinforcement in the hybrid structure, which has a cost-reducing effect, has been an innovative approach. In this study, the results of the optimization of the parameters affecting the mechanical properties in the production of samples reinforced with different ratios and types of fibers in the PA6 matrix by the MEX method are presented.