Modeling Material Machining Conditions with Gear-Shaper Cutters with TiN0.85-Ti in Adhesive Wear Dominance Using Machine Learning Methods

This paper examines the challenges of machining structural alloy steels for carburizing, with a particular focus on gear manufacturing. TiN0.85-Ti coatings were applied to cutting tool blades to improve machining quality and tool life. The research, supported by mathematical modeling, demonstrated t...

Full description

Saved in:
Bibliographic Details
Published in:Materials Vol. 17; no. 22; p. 5567
Main Authors: Kupczyk, Maciej, Leleń, Michał, Józwik, Jerzy, Tomiło, Paweł
Format: Journal Article
Language:English
Published: 14-11-2024
Online Access:Get full text
Tags: Add Tag
No Tags, Be the first to tag this record!
Abstract This paper examines the challenges of machining structural alloy steels for carburizing, with a particular focus on gear manufacturing. TiN0.85-Ti coatings were applied to cutting tool blades to improve machining quality and tool life. The research, supported by mathematical modeling, demonstrated that these coatings significantly reduce adhesive wear and improve blade life. The Kolmogorov–Arnold Network (KAN) was identified as the most effective model comprehensively describing tool life as a function of cutting speed, coating thickness, and feed rate. The results indicate that gear production efficiency can be significantly increased using TiN0.85-Ti coatings.
AbstractList This paper examines the challenges of machining structural alloy steels for carburizing, with a particular focus on gear manufacturing. TiN0.85-Ti coatings were applied to cutting tool blades to improve machining quality and tool life. The research, supported by mathematical modeling, demonstrated that these coatings significantly reduce adhesive wear and improve blade life. The Kolmogorov–Arnold Network (KAN) was identified as the most effective model comprehensively describing tool life as a function of cutting speed, coating thickness, and feed rate. The results indicate that gear production efficiency can be significantly increased using TiN0.85-Ti coatings.
Author Józwik, Jerzy
Tomiło, Paweł
Kupczyk, Maciej
Leleń, Michał
Author_xml – sequence: 1
  givenname: Maciej
  surname: Kupczyk
  fullname: Kupczyk, Maciej
– sequence: 2
  givenname: Michał
  orcidid: 0000-0002-6398-4014
  surname: Leleń
  fullname: Leleń, Michał
– sequence: 3
  givenname: Jerzy
  orcidid: 0000-0002-8845-0764
  surname: Józwik
  fullname: Józwik, Jerzy
– sequence: 4
  givenname: Paweł
  orcidid: 0000-0003-4461-3194
  surname: Tomiło
  fullname: Tomiło, Paweł
BookMark eNqVj8FOwzAQRC1UJAr0whfsGSnFjpu2PqIA5UC4EMQxspItXpTYlW1AfAJ_jQOV4MpedrTztKM5ZhPrLDJ2JvhcSsUvBi1WeV4Uy9UBmwqllplQi8Xkjz5isxBeeBopxTpXU_ZZuQ57ss9Q6YiedJ9Ea8iOp9LZjiI5G-CdooENap89GL1DD-VrTPzeqOmez9dFVhOQhcvOYKA3hKfEw5UbyGrbIjyGn5zxPcJdMr9TKozGdeGUHW51H3C23yfs_Oa6Lm-z1rsQPG6bnadB-49G8Gbs2_z2lf-CvwDUjF3i
Cites_doi 10.1016/S0043-1648(01)00620-2
10.1088/1757-899X/1107/1/012114
10.1016/0040-6090(89)90030-8
10.1214/aos/1013203451
10.1016/j.cirpj.2016.11.004
10.1007/s00170-023-11681-x
10.1051/matecconf/201713900222
10.1201/b19559
10.3390/s20010227
10.1016/j.wear.2021.203737
10.1016/j.wear.2010.01.006
10.3390/nano13233039
10.1002/srin.196203379
10.1016/0043-1648(93)90360-X
10.1007/s00170-016-8704-3
10.1016/0043-1648(86)90106-7
10.26701/ems.352444
10.1016/j.procir.2018.08.237
10.3390/ma16196442
10.1007/s00170-022-10591-8
10.1007/s00170-021-06849-2
10.3390/ma13010123
ContentType Journal Article
DBID AAYXX
CITATION
DOI 10.3390/ma17225567
DatabaseName CrossRef
DatabaseTitle CrossRef
DatabaseTitleList CrossRef
DeliveryMethod fulltext_linktorsrc
Discipline Engineering
EISSN 1996-1944
ExternalDocumentID 10_3390_ma17225567
GroupedDBID 29M
2WC
2XV
53G
5GY
5VS
8FE
8FG
AADQD
AAFWJ
AAHBH
AAYXX
ABDBF
ABJCF
ADBBV
AENEX
AFKRA
AFPKN
AFZYC
ALMA_UNASSIGNED_HOLDINGS
AOIJS
BCNDV
BENPR
BGLVJ
CCPQU
CITATION
CZ9
D1I
E3Z
EBS
ESX
FRP
GROUPED_DOAJ
GX1
HCIFZ
HH5
HYE
I-F
IAO
ITC
KB.
KC.
KQ8
MK~
MODMG
M~E
OK1
P2P
PDBOC
PGMZT
PIMPY
PROAC
RIG
RPM
TR2
TUS
ID FETCH-crossref_primary_10_3390_ma172255673
ISSN 1996-1944
IngestDate Fri Nov 22 01:17:36 EST 2024
IsPeerReviewed true
IsScholarly true
Issue 22
Language English
LinkModel OpenURL
MergedId FETCHMERGED-crossref_primary_10_3390_ma172255673
ORCID 0000-0003-4461-3194
0000-0002-6398-4014
0000-0002-8845-0764
ParticipantIDs crossref_primary_10_3390_ma17225567
PublicationCentury 2000
PublicationDate 2024-11-14
PublicationDateYYYYMMDD 2024-11-14
PublicationDate_xml – month: 11
  year: 2024
  text: 2024-11-14
  day: 14
PublicationDecade 2020
PublicationTitle Materials
PublicationYear 2024
References Lim (ref_12) 1993; 170
ref_13
Diniz (ref_9) 2016; 87
Kupczyk (ref_20) 1992; 10
Kopac (ref_8) 2001; 250
ref_18
ref_17
Chengsheng (ref_32) 2017; 139
ref_15
Friedman (ref_31) 2001; 29
Thornton (ref_35) 1989; 171
Brimmers (ref_4) 2021; 476
Soderberg (ref_10) 1986; 110
ref_25
ref_24
ref_23
ref_22
ref_21
Hoffman (ref_37) 1966; 3
Svenningsson (ref_16) 2021; 113
Klaasen (ref_19) 2010; 268
ref_29
ref_28
ref_26
Palmqvist (ref_27) 1962; 33
Svenningsson (ref_3) 2023; 127
ref_36
ref_34
ref_33
Bobzin (ref_40) 2017; 18
ref_30
ref_39
Ding (ref_14) 2023; 124
Vereschaka (ref_41) 2018; 77
Uzay (ref_1) 2017; 1
Salawu (ref_2) 2021; Volume 1107
Badaluddin (ref_38) 2018; 13
ref_47
ref_46
Zwolak (ref_5) 2010; 6
ref_45
ref_44
Azizpour (ref_7) 2010; 4
ref_43
ref_42
ref_49
ref_48
Alvelid (ref_11) 1980; 9
ref_6
References_xml – ident: ref_49
– ident: ref_26
– volume: 250
  start-page: 349
  year: 2001
  ident: ref_8
  article-title: Wear Mechanisms of Cutting Tools in High-Speed Cutting Processes
  publication-title: Wear
  doi: 10.1016/S0043-1648(01)00620-2
  contributor:
    fullname: Kopac
– volume: Volume 1107
  start-page: 012114
  year: 2021
  ident: ref_2
  article-title: Material Selection and Processing Techniques: Crucial Factors for Gear Engineering. International Conference on Engineering for Sustainable World (ICESW 2020)
  publication-title: IOP Conference Series: Materials Science and Engineering
  doi: 10.1088/1757-899X/1107/1/012114
  contributor:
    fullname: Salawu
– volume: 4
  start-page: 363
  year: 2010
  ident: ref_7
  article-title: Wear Mechanisms in High Speed Steel Gear Cutting Tools, World Academy of Science. Engineering and Technology
  publication-title: Int. J. Mater. Metall. Eng.
  contributor:
    fullname: Azizpour
– volume: 10
  start-page: 245
  year: 1992
  ident: ref_20
  article-title: Assessment of Adhesive Wear Resistance of MeX-Type Compounds from the Point of View of Machining
  publication-title: Arch. Mach. Technol. PAN
  contributor:
    fullname: Kupczyk
– ident: ref_23
– volume: 171
  start-page: 5
  year: 1989
  ident: ref_35
  article-title: Stress-Related Effects in Thin Films
  publication-title: Thin Solid Film.
  doi: 10.1016/0040-6090(89)90030-8
  contributor:
    fullname: Thornton
– ident: ref_48
– volume: 29
  start-page: 1189
  year: 2001
  ident: ref_31
  article-title: Greedy Function Approximation: A Gradient Boosting Machine
  publication-title: Ann. Statist.
  doi: 10.1214/aos/1013203451
  contributor:
    fullname: Friedman
– volume: 18
  start-page: 1
  year: 2017
  ident: ref_40
  article-title: High-Performance Coatings for Cutting Tools
  publication-title: CIRP J. Manuf. Sci. Technol.
  doi: 10.1016/j.cirpj.2016.11.004
  contributor:
    fullname: Bobzin
– volume: 127
  start-page: 3337
  year: 2023
  ident: ref_3
  article-title: Exploring the mechanics of adhesion in metal cutting
  publication-title: Int. J. Adv. Manuf. Technol.
  doi: 10.1007/s00170-023-11681-x
  contributor:
    fullname: Svenningsson
– ident: ref_13
– ident: ref_17
– ident: ref_45
– volume: 139
  start-page: 00222
  year: 2017
  ident: ref_32
  article-title: AdaBoost Typical Algorithm and Its Application Research
  publication-title: MATEC Web Conf.
  doi: 10.1051/matecconf/201713900222
  contributor:
    fullname: Chengsheng
– ident: ref_15
  doi: 10.1201/b19559
– ident: ref_28
– ident: ref_43
  doi: 10.3390/s20010227
– volume: 476
  start-page: 203737
  year: 2021
  ident: ref_4
  article-title: Tool Wear in Dry Gear Hobbing of 20MnCr5 Case-Hardening Steel, 42CrMo4 Tempered Steel and EN-GJS-700-2 Cast Iron
  publication-title: Wear
  doi: 10.1016/j.wear.2021.203737
  contributor:
    fullname: Brimmers
– ident: ref_30
– volume: 268
  start-page: 1122
  year: 2010
  ident: ref_19
  article-title: Adhesive Wear Performance of Hardmetals and Cermets
  publication-title: Wear
  doi: 10.1016/j.wear.2010.01.006
  contributor:
    fullname: Klaasen
– ident: ref_39
  doi: 10.3390/nano13233039
– ident: ref_24
– ident: ref_34
– volume: 33
  start-page: 629
  year: 1962
  ident: ref_27
  article-title: Rißbildungsarbeit Bei Vickers-Eindrücken Als Maß Für Die Zähigkeit von Hartmetallen
  publication-title: Arch. Für Das Eisenhüttenwesen
  doi: 10.1002/srin.196203379
  contributor:
    fullname: Palmqvist
– ident: ref_47
– volume: 170
  start-page: 137
  year: 1993
  ident: ref_12
  article-title: Wear Maps for Uncoated High-Speed Steel Cutting Tools
  publication-title: Wear
  doi: 10.1016/0043-1648(93)90360-X
  contributor:
    fullname: Lim
– volume: 87
  start-page: 3157
  year: 2016
  ident: ref_9
  article-title: Tool Wear Mechanisms in the Machining of Steels and Stainless Steels
  publication-title: Int. J. Adv. Manuf. Technol.
  doi: 10.1007/s00170-016-8704-3
  contributor:
    fullname: Diniz
– volume: 110
  start-page: 315
  year: 1986
  ident: ref_10
  article-title: Wear Mechanisms and Tool Life of High Speed Steels Related to Microstructure
  publication-title: Wear
  doi: 10.1016/0043-1648(86)90106-7
  contributor:
    fullname: Soderberg
– volume: 1
  start-page: 133
  year: 2017
  ident: ref_1
  article-title: Advanced Material Selection Technique for High Strength and Lightweight Spur Gear Design
  publication-title: Eur. Mech. Sci.
  doi: 10.26701/ems.352444
  contributor:
    fullname: Uzay
– volume: 13
  start-page: 11653
  year: 2018
  ident: ref_38
  article-title: Coatings of Cutting Tools and Their Contribution to Improve Mechanical Properties: A Brief Review
  publication-title: Int. J. Appl. Eng. Res.
  contributor:
    fullname: Badaluddin
– ident: ref_18
– ident: ref_21
– ident: ref_6
– volume: 77
  start-page: 545
  year: 2018
  ident: ref_41
  article-title: Influence of Thickness of Multilayer Composite Nano-Structured Coating Ti-TiN-(Ti,Al,Cr)N on Tool Life of Metal-Cutting Tool
  publication-title: Procedia CIRP
  doi: 10.1016/j.procir.2018.08.237
  contributor:
    fullname: Vereschaka
– volume: 3
  start-page: 211
  year: 1966
  ident: ref_37
  article-title: The Mechanical Properties of Thin Condensed Films
  publication-title: Phys. Thin Film.
  contributor:
    fullname: Hoffman
– ident: ref_25
– ident: ref_42
  doi: 10.3390/ma16196442
– ident: ref_29
– ident: ref_33
– volume: 124
  start-page: 1971
  year: 2023
  ident: ref_14
  article-title: The Relationship Between Adhesion Morphology and Cutting Force in Orthogonal Cutting of 6061–T6 Aluminum Alloy
  publication-title: Int. J. Adv. Manuf. Technol.
  doi: 10.1007/s00170-022-10591-8
  contributor:
    fullname: Ding
– ident: ref_46
– volume: 6
  start-page: 293
  year: 2010
  ident: ref_5
  article-title: Selection Criteria for The Tooth Material in The Context of the Applied Finishing Treatment of Case Hardened and Quenched Teeth
  publication-title: Tribologia
  contributor:
    fullname: Zwolak
– volume: 9
  start-page: 59
  year: 1980
  ident: ref_11
  article-title: Wear of HSS in Orthogonal Milling
  publication-title: Scand. J. Metall.
  contributor:
    fullname: Alvelid
– volume: 113
  start-page: 3457
  year: 2021
  ident: ref_16
  article-title: On the Mechanism of Three-Body Adhesive Wear in Turning
  publication-title: Int. J. Adv. Manuf. Technol.
  doi: 10.1007/s00170-021-06849-2
  contributor:
    fullname: Svenningsson
– ident: ref_36
– ident: ref_22
– ident: ref_44
  doi: 10.3390/ma13010123
SSID ssj0000331829
Score 4.8823047
Snippet This paper examines the challenges of machining structural alloy steels for carburizing, with a particular focus on gear manufacturing. TiN0.85-Ti coatings...
SourceID crossref
SourceType Aggregation Database
StartPage 5567
Title Modeling Material Machining Conditions with Gear-Shaper Cutters with TiN0.85-Ti in Adhesive Wear Dominance Using Machine Learning Methods
Volume 17
hasFullText 1
inHoldings 1
isFullTextHit
isPrint
link http://sdu.summon.serialssolutions.com/2.0.0/link/0/eLvHCXMwtV1LT8JAEN4AXvRgfMZ3NlEumqLtdik9KqDERC820RspZRoQBcIjRP6B_9rZ3W67ogc8eGlgurvdMh_T6e43M4ScOS74ns_x_83Bs9wIRLAyj604vqrEUGaRLePWGk_e40ulVnfruZyuUZfJ_lXTKENdi8jZP2g7HRQF-Bl1jkfUOh6X0rsobiZDzB_CibyeqC3UkWUgRHhfW1G01PrrHd689dQJhzC6qMqK1cmJoPt4VapwK-jK9ZB2ByTL_Vlk_akNJHsG7YGiG6jhQWdqRYEsSj023V49F2PnaBjNP3oqWgjNy2tGDHqDYpUXK25K6pdfUxL0vdjav2HzWben2DmjeborEODUVOuB8o5nYHRO1jYcVwT5qZjSxBwLirTtqwyRJfhFpm24Z2BVBTonFplzVe5j8VHBmC-4le8henCObvQ9H_fCczJlL-J7k-jdzPrmyYqDho4Zq0XSE2BoMWWhvHTSKkOu6H6ZdTd8IsO5CTbIevJWQq8VnDZJDvpbZM3IVblNPjWwqFYmTYFFM2BRgR9qAIsmwFInMmDRbp9qYFEBLJoCi0pgJcMD1cCiCbB2yPltPag2LH03zaFKmdL8-ZOxXVLoD_qwR2jcikKnFYFtR54LDFq8zf0QyrHfAidm9j45XWLAg6VaHZLVDGhHpDAZTeGY5Mft6YnU3RdPh3q8
link.rule.ids 315,782,786,27933,27934
linkProvider National Library of Medicine
openUrl ctx_ver=Z39.88-2004&ctx_enc=info%3Aofi%2Fenc%3AUTF-8&rfr_id=info%3Asid%2Fsummon.serialssolutions.com&rft_val_fmt=info%3Aofi%2Ffmt%3Akev%3Amtx%3Ajournal&rft.genre=article&rft.atitle=Modeling+Material+Machining+Conditions+with+Gear-Shaper+Cutters+with+TiN0.85-Ti+in+Adhesive+Wear+Dominance+Using+Machine+Learning+Methods&rft.jtitle=Materials&rft.au=Kupczyk%2C+Maciej&rft.au=Lele%C5%84%2C+Micha%C5%82&rft.au=J%C3%B3zwik%2C+Jerzy&rft.au=Tomi%C5%82o%2C+Pawe%C5%82&rft.date=2024-11-14&rft.issn=1996-1944&rft.eissn=1996-1944&rft.volume=17&rft.issue=22&rft.spage=5567&rft_id=info:doi/10.3390%2Fma17225567&rft.externalDBID=n%2Fa&rft.externalDocID=10_3390_ma17225567
thumbnail_l http://covers-cdn.summon.serialssolutions.com/index.aspx?isbn=/lc.gif&issn=1996-1944&client=summon
thumbnail_m http://covers-cdn.summon.serialssolutions.com/index.aspx?isbn=/mc.gif&issn=1996-1944&client=summon
thumbnail_s http://covers-cdn.summon.serialssolutions.com/index.aspx?isbn=/sc.gif&issn=1996-1944&client=summon