Computational Simulation of Arc Melting Process with Complex Interactions

The real-time computational simulation of arc melting process with considering complex interactions and solid–liquid mushy zone in molten anode has been successfully conducted to provide the fundamental data for highly economical performance of arc melting process. The configuration of molten anode...

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Published in:	ISIJ International Vol. 46; no. 5; pp. 705 - 711
Main Authors:	Nishiyama, Hideya, Sawada, Tomohiko, Takana, Hidemasa, Tanaka, Manabu, Ushio, Masao
Format:	Journal Article
Language:	English
Published:	Tokyo The Iron and Steel Institute of Japan 2006 Iron and Steel Institute of Japan
Subjects:	Applied sciences arc melting system complex interactions Exact sciences and technology Metals. Metallurgy mushy zone real-time computational simulation real-time computational simulation mushy zone Numerical simulation Melting arc melting system complex interactions
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Abstract	The real-time computational simulation of arc melting process with considering complex interactions and solid–liquid mushy zone in molten anode has been successfully conducted to provide the fundamental data for highly economical performance of arc melting process. The configuration of molten anode predicted by realistic numerical model shows the quantitative agreement with the experimental data. The effects of sulfur content concentration in molten metal, arc current and cathode vertex angle on the welding structure is discussed in detail. Finally, the heat exchange efficiency and molten cross-sectional area are evaluated under different arc currents and cathode vertex angles for optimum welding process with high efficiency.
AbstractList	The real-time computational simulation of arc melting process with considering complex interactions and solid–liquid mushy zone in molten anode has been successfully conducted to provide the fundamental data for highly economical performance of arc melting process. The configuration of molten anode predicted by realistic numerical model shows the quantitative agreement with the experimental data. The effects of sulfur content concentration in molten metal, arc current and cathode vertex angle on the welding structure is discussed in detail. Finally, the heat exchange efficiency and molten cross-sectional area are evaluated under different arc currents and cathode vertex angles for optimum welding process with high efficiency.
Author	Sawada, Tomohiko Takana, Hidemasa Ushio, Masao Nishiyama, Hideya Tanaka, Manabu
Author_xml	– sequence: 1 fullname: Nishiyama, Hideya organization: Institute of Fluid Science, Tohoku University – sequence: 2 fullname: Sawada, Tomohiko organization: Institute of Fluid Science, Tohoku University – sequence: 3 fullname: Takana, Hidemasa organization: Institute of Fluid Science, Tohoku University – sequence: 4 fullname: Tanaka, Manabu organization: Welding and Bonding Research Institute, Osaka University – sequence: 5 fullname: Ushio, Masao organization: Welding and Bonding Research Institute, Osaka University
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Title	Computational Simulation of Arc Melting Process with Complex Interactions
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