Fatigue Modeling Containing Hardening Particles and Grain Orientation for Aluminum Alloy FSW Joints

The macro-mesoscopic joint fatigue model containing hardening particles and crystal characteristics is established to study the effect of the hardening particles and the grain orientation on fatigue properties of an aluminum alloy friction stir welding (FSW) joint. The macroscopic model is composed...

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Published in:Materials Vol. 12; no. 12; p. 2024
Main Authors: Sun, Guoqin, Guo, Yicheng, Han, Xiuquan, Shang, Deguang, Chen, Shujun
Format: Journal Article
Language:English
Published: Switzerland MDPI AG 24-06-2019
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Abstract The macro-mesoscopic joint fatigue model containing hardening particles and crystal characteristics is established to study the effect of the hardening particles and the grain orientation on fatigue properties of an aluminum alloy friction stir welding (FSW) joint. The macroscopic model is composed of the weld nugget zone, thermo-mechanically affected zone, heat-affected zone, and base material, according to the metallurgical morphology and hardness distribution of the joint. Cyclic stress and strain data are used to determine the material properties. The fatigue parameters used in the calculation of cyclic stresses and strains are obtained with the four-point correlation method. The mesoscopic models of different zones are inserted into the joint macroscopic model as submodules. The models containing the information of hardening particles and grain orientation are established with crystal plasticity theory for the grains and isotropic hardening rule for the hardening particles. The effects of hardening particles and grain orientation on the stress and strain responses are discussed. The simulation results show that high-angle misorientation of adjacent grains hinders the stress transfer. The particle cluster or cracked particles intensify the stress and strain concentrations.
AbstractList The macro-mesoscopic joint fatigue model containing hardening particles and crystal characteristics is established to study the effect of the hardening particles and the grain orientation on fatigue properties of an aluminum alloy friction stir welding (FSW) joint. The macroscopic model is composed of the weld nugget zone, thermo-mechanically affected zone, heat-affected zone, and base material, according to the metallurgical morphology and hardness distribution of the joint. Cyclic stress and strain data are used to determine the material properties. The fatigue parameters used in the calculation of cyclic stresses and strains are obtained with the four-point correlation method. The mesoscopic models of different zones are inserted into the joint macroscopic model as submodules. The models containing the information of hardening particles and grain orientation are established with crystal plasticity theory for the grains and isotropic hardening rule for the hardening particles. The effects of hardening particles and grain orientation on the stress and strain responses are discussed. The simulation results show that high-angle misorientation of adjacent grains hinders the stress transfer. The particle cluster or cracked particles intensify the stress and strain concentrations.
Author Han, Xiuquan
Chen, Shujun
Guo, Yicheng
Shang, Deguang
Sun, Guoqin
AuthorAffiliation 2 ACIV Manufacturing Technology Institute, Beijing 100024, China; james_hxq@sina.com
1 College of Mechanical Engineering and Applied Electronics Technology, Beijing University of Technology, Beijing 100124, China; guoyicheng@emails.bjut.edu.cn (Y.G.); shangdg@bjut.edu.cn (D.S.); sjchen@bjut.edu.cn (S.C.)
AuthorAffiliation_xml – name: 2 ACIV Manufacturing Technology Institute, Beijing 100024, China; james_hxq@sina.com
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Issue 12
Keywords strengthening particles
stress and strain responses
crystal plasticity theory
friction stir welded joint
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SubjectTerms Aircraft industry
Alloys
Aluminum alloys
Aluminum base alloys
Computer simulation
Crack initiation
Crack propagation
crystal plasticity theory
Crystal structure
Ductility
friction stir welded joint
Friction stir welding
Grain boundaries
Grain orientation
Grain size
Hardening
Heat affected zone
Kinematics
Macroscopic models
Material properties
Materials fatigue
Mechanical properties
Metal fatigue
Metallurgy
Microstructure
Misalignment
Morphology
Propagation
Simulation
Single crystals
Strain
Strain hardening
strengthening particles
stress and strain responses
Stress concentration
Stress transfer
Tension tests
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Title Fatigue Modeling Containing Hardening Particles and Grain Orientation for Aluminum Alloy FSW Joints
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