Masterbatch-based multi-walled carbon nanotube filled polypropylene nanocomposites: Assessment of rheological and mechanical properties

Polypropylene (PP)/multi-wall carbon nanotubes (MWNTs) nanocomposites were prepared by diluting a PP/MWNT masterbatch by melt compounding with a twin screw extruder and prepared nanocomposites were characterized for their rheological, mechanical and morphological properties in terms of MWNT loading....

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Published in:Composites science and technology Vol. 69; no. 11; pp. 1756 - 1763
Main Authors: Prashantha, K., Soulestin, J., Lacrampe, M.F., Krawczak, P., Dupin, G., Claes, M.
Format: Journal Article Conference Proceeding
Language:English
Published: Kidlington Elsevier Ltd 01-09-2009
Elsevier
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Abstract Polypropylene (PP)/multi-wall carbon nanotubes (MWNTs) nanocomposites were prepared by diluting a PP/MWNT masterbatch by melt compounding with a twin screw extruder and prepared nanocomposites were characterized for their rheological, mechanical and morphological properties in terms of MWNT loading. The rheological results showed that the materials experience a fluid–solid transition at the composition of 2 wt.%, beyond which a continuous MWNT network forms throughout the matrix and in turn promotes the reinforcement. The tensile modulus and yield stress of the nanocomposites are substantially increased relative to the neat polypropylene. Nanotube reinforcement thus enhanced the yield stress, while reducing the ductility. The same behavior is observed in flexural tests. Charpy impact resistance of the notched samples increases slightly by the addition of MWNT, while impact resistance for the un-notched samples decreases with the addition of MWNTs. Finally, optimum in mechanical properties was observed at 2 wt.% MWNTs, which is near the rheological percolation threshold. From transmission electron microscopic (TEM) and scanning electron microscopy (SEM) images, it was observed that nanotubes are distributed reasonably uniformly indicating a good dispersion of nanotubes in the PP matrix. These results reveal that, preparation of nanocomposites from masterbatch dilution is an excellent method to obtain well-dispersed CNTs, while limiting the handling difficulties in plastics processing industrial workshops.
AbstractList Polypropylene (PP)/multi-wall carbon nanotubes (MWNTs) nanocomposites were prepared by diluting a PP/MWNT masterbatch by melt compounding with a twin screw extruder and prepared nanocomposites were characterized for their rheological, mechanical and morphological properties in terms of MWNT loading. The rheological results showed that the materials experience a fluid-solid transition at the composition of 2 wt.%, beyond which a continuous MWNT network forms throughout the matrix and in turn promotes the reinforcement. The tensile modulus and yield stress of the nanocomposites are substantially increased relative to the neat polypropylene. Nanotube reinforcement thus enhanced the yield stress, while reducing the ductility. The same behavior is observed in flexural tests. Charpy impact resistance of the notched samples increases slightly by the addition of MWNT, while impact resistance for the un-notched samples decreases with the addition of MWNTs. Finally, optimum in mechanical properties was observed at 2 wt.% MWNTs, which is near the rheological percolation threshold. From transmission electron microscopic (TEM) and scanning electron microscopy (SEM) images, it was observed that nanotubes are distributed reasonably uniformly indicating a good dispersion of nanotubes in the PP matrix. These results reveal that, preparation of nanocomposites from masterbatch dilution is an excellent method to obtain well-dispersed CNTs, while limiting the handling difficulties in plastics processing industrial workshops.
Polypropylene (PP)/multi-wall carbon nanotubes (MWNTs) nanocomposites were prepared by diluting a PP/MWNT masterbatch by melt compounding with a twin screw extruder and prepared nanocomposites were characterized for their rheological, mechanical and morphological properties in terms of MWNT loading. The rheological results showed that the materials experience a fluid–solid transition at the composition of 2 wt.%, beyond which a continuous MWNT network forms throughout the matrix and in turn promotes the reinforcement. The tensile modulus and yield stress of the nanocomposites are substantially increased relative to the neat polypropylene. Nanotube reinforcement thus enhanced the yield stress, while reducing the ductility. The same behavior is observed in flexural tests. Charpy impact resistance of the notched samples increases slightly by the addition of MWNT, while impact resistance for the un-notched samples decreases with the addition of MWNTs. Finally, optimum in mechanical properties was observed at 2 wt.% MWNTs, which is near the rheological percolation threshold. From transmission electron microscopic (TEM) and scanning electron microscopy (SEM) images, it was observed that nanotubes are distributed reasonably uniformly indicating a good dispersion of nanotubes in the PP matrix. These results reveal that, preparation of nanocomposites from masterbatch dilution is an excellent method to obtain well-dispersed CNTs, while limiting the handling difficulties in plastics processing industrial workshops.
Author Lacrampe, M.F.
Krawczak, P.
Prashantha, K.
Soulestin, J.
Claes, M.
Dupin, G.
Author_xml – sequence: 1
  givenname: K.
  surname: Prashantha
  fullname: Prashantha, K.
  email: prashantha@ensm-douai.fr
  organization: Department of Polymers and Composites Technology & Mechanical Engineering, Ecole des Mines de Douai, 941 Rue Charles Bourseul, BP-59508, Douai-Cedex, France
– sequence: 2
  givenname: J.
  surname: Soulestin
  fullname: Soulestin, J.
  organization: Department of Polymers and Composites Technology & Mechanical Engineering, Ecole des Mines de Douai, 941 Rue Charles Bourseul, BP-59508, Douai-Cedex, France
– sequence: 3
  givenname: M.F.
  surname: Lacrampe
  fullname: Lacrampe, M.F.
  organization: Department of Polymers and Composites Technology & Mechanical Engineering, Ecole des Mines de Douai, 941 Rue Charles Bourseul, BP-59508, Douai-Cedex, France
– sequence: 4
  givenname: P.
  surname: Krawczak
  fullname: Krawczak, P.
  organization: Department of Polymers and Composites Technology & Mechanical Engineering, Ecole des Mines de Douai, 941 Rue Charles Bourseul, BP-59508, Douai-Cedex, France
– sequence: 5
  givenname: G.
  surname: Dupin
  fullname: Dupin, G.
  organization: Nanocyl SA, Rue de l’essor, 4, B-5060, Sambreville, Belgium
– sequence: 6
  givenname: M.
  surname: Claes
  fullname: Claes, M.
  organization: Nanocyl SA, Rue de l’essor, 4, B-5060, Sambreville, Belgium
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10.1016/j.cplett.2004.07.047
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Thu Sep 26 17:23:44 EDT 2024
Sun Oct 22 16:06:07 EDT 2023
Fri Feb 23 02:32:38 EST 2024
IsPeerReviewed true
IsScholarly true
Issue 11
Keywords B. Mechanical properties
D. Transmission electron microscopy (TEM)
A. Nanocomposites
D. Rheology
D. Scanning electron microscopy (SEM)
Strengthening
Double screw extruder
Propylene polymer
Carbon nanotubes
Mechanical properties
Dispersion reinforced material
Tensile property
Experimental study
Masterbatch
Composite material
Shear viscosity
Multiwalled nanotube
Impact strength
Morphology
Concentration effect
Extrusion
Olefin polymer
Nanocomposite
Rheological properties
Language English
License CC BY 4.0
Distributed under a Creative Commons Attribution 4.0 International License: http://creativecommons.org/licenses/by/4.0
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Snippet Polypropylene (PP)/multi-wall carbon nanotubes (MWNTs) nanocomposites were prepared by diluting a PP/MWNT masterbatch by melt compounding with a twin screw...
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SubjectTerms A. Nanocomposites
Applied sciences
B. Mechanical properties
Chemical and Process Engineering
Chemical Sciences
Composites
D. Rheology
D. Scanning electron microscopy (SEM)
D. Transmission electron microscopy (TEM)
Engineering Sciences
Exact sciences and technology
Forms of application and semi-finished materials
Materials
Mechanics
Mechanics of materials
Polymer industry, paints, wood
Polymers
Technology of polymers
Title Masterbatch-based multi-walled carbon nanotube filled polypropylene nanocomposites: Assessment of rheological and mechanical properties
URI https://dx.doi.org/10.1016/j.compscitech.2008.10.005
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