Proton-transfer-reaction mass spectrometry (PTR-MS) for online monitoring of glucose depletion and cell concentrations in HEK 293 gene therapy processes

Objectives The applicability of proton-transfer-reaction mass spectrometry (PTR-MS) as a versatile online monitoring tool to increase consistency and robustness for recombinant adeno-associated virus (rAAV) producing HEK 293 bioprocesses was evaluated. We present a structured workflow to extract pro...

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Published in:Biotechnology letters Vol. 44; no. 1; pp. 77 - 88
Main Authors: Bayer, Benjamin, Maccani, Andreas, Jahn, Johanna, Duerkop, Mark, Kapeller, Ewald, Pletzenauer, Robert, Kraus, Barbara, Striedner, Gerald, Hernandez Bort, Juan A.
Format: Journal Article
Language:English
Published: Dordrecht Springer Netherlands 01-01-2022
Springer Nature B.V
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Abstract Objectives The applicability of proton-transfer-reaction mass spectrometry (PTR-MS) as a versatile online monitoring tool to increase consistency and robustness for recombinant adeno-associated virus (rAAV) producing HEK 293 bioprocesses was evaluated. We present a structured workflow to extract process relevant information from PTR-MS data. Results Reproducibility of volatile organic compound (VOC) measurements was demonstrated with spiking experiments and the process data sets used for applicability evaluation consisted of HEK 293 cell culture triplicates with and without transfection. The developed data workflow enabled the identification of six VOCs, of which two were used to develop a soft sensor providing better real-time estimates than the conventional capacitance sensor. Acetaldehyde, another VOC, provides online process information about glucose depletion that can directly be used for process control purposes. Conclusions The potential of PTR-MS for HEK 293 cell culture monitoring has been shown. VOC data derived information can be used to develop soft sensors and to directly set up new process control strategies.
AbstractList Objectives The applicability of proton-transfer-reaction mass spectrometry (PTR-MS) as a versatile online monitoring tool to increase consistency and robustness for recombinant adeno-associated virus (rAAV) producing HEK 293 bioprocesses was evaluated. We present a structured workflow to extract process relevant information from PTR-MS data. Results Reproducibility of volatile organic compound (VOC) measurements was demonstrated with spiking experiments and the process data sets used for applicability evaluation consisted of HEK 293 cell culture triplicates with and without transfection. The developed data workflow enabled the identification of six VOCs, of which two were used to develop a soft sensor providing better real-time estimates than the conventional capacitance sensor. Acetaldehyde, another VOC, provides online process information about glucose depletion that can directly be used for process control purposes. Conclusions The potential of PTR-MS for HEK 293 cell culture monitoring has been shown. VOC data derived information can be used to develop soft sensors and to directly set up new process control strategies.
OBJECTIVESThe applicability of proton-transfer-reaction mass spectrometry (PTR-MS) as a versatile online monitoring tool to increase consistency and robustness for recombinant adeno-associated virus (rAAV) producing HEK 293 bioprocesses was evaluated. We present a structured workflow to extract process relevant information from PTR-MS data. RESULTSReproducibility of volatile organic compound (VOC) measurements was demonstrated with spiking experiments and the process data sets used for applicability evaluation consisted of HEK 293 cell culture triplicates with and without transfection. The developed data workflow enabled the identification of six VOCs, of which two were used to develop a soft sensor providing better real-time estimates than the conventional capacitance sensor. Acetaldehyde, another VOC, provides online process information about glucose depletion that can directly be used for process control purposes. CONCLUSIONSThe potential of PTR-MS for HEK 293 cell culture monitoring has been shown. VOC data derived information can be used to develop soft sensors and to directly set up new process control strategies.
Abstract Objectives The applicability of proton-transfer-reaction mass spectrometry (PTR-MS) as a versatile online monitoring tool to increase consistency and robustness for recombinant adeno-associated virus (rAAV) producing HEK 293 bioprocesses was evaluated. We present a structured workflow to extract process relevant information from PTR-MS data. Results Reproducibility of volatile organic compound (VOC) measurements was demonstrated with spiking experiments and the process data sets used for applicability evaluation consisted of HEK 293 cell culture triplicates with and without transfection. The developed data workflow enabled the identification of six VOCs, of which two were used to develop a soft sensor providing better real-time estimates than the conventional capacitance sensor. Acetaldehyde, another VOC, provides online process information about glucose depletion that can directly be used for process control purposes. Conclusions The potential of PTR-MS for HEK 293 cell culture monitoring has been shown. VOC data derived information can be used to develop soft sensors and to directly set up new process control strategies.
The applicability of proton-transfer-reaction mass spectrometry (PTR-MS) as a versatile online monitoring tool to increase consistency and robustness for recombinant adeno-associated virus (rAAV) producing HEK 293 bioprocesses was evaluated. We present a structured workflow to extract process relevant information from PTR-MS data. Reproducibility of volatile organic compound (VOC) measurements was demonstrated with spiking experiments and the process data sets used for applicability evaluation consisted of HEK 293 cell culture triplicates with and without transfection. The developed data workflow enabled the identification of six VOCs, of which two were used to develop a soft sensor providing better real-time estimates than the conventional capacitance sensor. Acetaldehyde, another VOC, provides online process information about glucose depletion that can directly be used for process control purposes. The potential of PTR-MS for HEK 293 cell culture monitoring has been shown. VOC data derived information can be used to develop soft sensors and to directly set up new process control strategies.
Author Maccani, Andreas
Kraus, Barbara
Kapeller, Ewald
Striedner, Gerald
Bayer, Benjamin
Hernandez Bort, Juan A.
Jahn, Johanna
Duerkop, Mark
Pletzenauer, Robert
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  organization: Gene Therapy Process Development, Baxalta Innovations GmbH, a Part of Takeda Companies
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  surname: Jahn
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  surname: Kapeller
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  surname: Hernandez Bort
  fullname: Hernandez Bort, Juan A.
  email: juan.hernandezbort@takeda.com
  organization: Gene Therapy Process Development, Baxalta Innovations GmbH, a Part of Takeda Companies
BackLink https://www.ncbi.nlm.nih.gov/pubmed/34767126$$D View this record in MEDLINE/PubMed
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Issue 1
Keywords PTR-MS monitoring
HEK 293 cell culture monitoring
rAAV process
Glucose online monitoring
Cell culture PAT
Biomass soft sensor
Language English
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Snippet Objectives The applicability of proton-transfer-reaction mass spectrometry (PTR-MS) as a versatile online monitoring tool to increase consistency and...
The applicability of proton-transfer-reaction mass spectrometry (PTR-MS) as a versatile online monitoring tool to increase consistency and robustness for...
Abstract Objectives The applicability of proton-transfer-reaction mass spectrometry (PTR-MS) as a versatile online monitoring tool to increase consistency and...
ObjectivesThe applicability of proton-transfer-reaction mass spectrometry (PTR-MS) as a versatile online monitoring tool to increase consistency and robustness...
OBJECTIVESThe applicability of proton-transfer-reaction mass spectrometry (PTR-MS) as a versatile online monitoring tool to increase consistency and robustness...
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SourceType Open Access Repository
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StartPage 77
SubjectTerms Acetaldehyde
Applied Microbiology
Biochemistry
Biomedical and Life Sciences
Biotechnology
Capacitance
Cell culture
Depletion
Evaluation
Gene therapy
Genetic Therapy
Glucose
HEK293 Cells
Humans
Information processing
Life Sciences
Mass spectrometry
Mass Spectrometry - methods
Mass spectroscopy
Microbiology
Monitoring
Organic compounds
Original Research Paper
Process control
Process controls
Protons
Reproducibility of Results
Scientific imaging
Spectroscopy
Transfection
VOCs
Volatile organic compounds
Volatile Organic Compounds - analysis
Workflow
Title Proton-transfer-reaction mass spectrometry (PTR-MS) for online monitoring of glucose depletion and cell concentrations in HEK 293 gene therapy processes
URI https://link.springer.com/article/10.1007/s10529-021-03205-y
https://www.ncbi.nlm.nih.gov/pubmed/34767126
https://www.proquest.com/docview/2629521845
https://search.proquest.com/docview/2597487832
https://pubmed.ncbi.nlm.nih.gov/PMC8854141
Volume 44
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