A review of the technologies, economics and policy instruments for decarbonising energy-intensive manufacturing industries

• Published in: Renewable & sustainable energy reviews Vol. 30; pp. 616 - 640
• Main Authors: Napp, T.A., Gambhir, A., Hills, T.P., Florin, N., Fennell, P.S
• Format: Journal Article
• Language: English
• Published: Kidlington Elsevier Ltd 01-02-2014; Elsevier
• Subjects: Applied sciences; Cement; Crude oil, natural gas and petroleum products; Decarbonization; Energy; Energy efficiency; Energy-intensive industry; Exact sciences and technology; Fuels; Processing of crude oil and oils from shales and tar sands. Processes. Equipment. Refinery and treatment units; Refining; Steel; BF; ETS; Decarbonization; CHP; OHF; CDM; BP; CDQ; CDU; Energy-intensive industry; TRT; BOF; CCA; ISIC; VDU; VSD; FCC; EAF; Steel; CCL; CCS; BAT; Refining; Cement; SMR; DRI; Energy efficiency; TGR; Instruments; Energy conservation; Energy intensive industry; Energetic efficiency; Secondary sector; Energy savings
• ISSN: 1364-0321; 1879-0690
• DOI: 10.1016/j.rser.2013.10.036

Industrial processes account for one-third of global energy demand. The iron and steel, cement and refining sectors are particularly energy-intensive, together making up over 30% of total industrial energy consumption and producing millions of tonnes of CO2 per year. The aim of this paper is to provide a comprehensive overview of the technologies for reducing emissions from industrial processes by collating information from a wide range of sources. The paper begins with a summary of energy consumption and emissions in the industrial sector. This is followed by a detailed description of process improvements in the three sectors mentioned above, as well as cross-cutting technologies that are relevant to many industries. Lastly, a discussion of the effectiveness of government policies to facilitate the adoption of those technologies is presented. Whilst there has been significant improvement in energy efficiency in recent years, cost-effective energy efficient options still remain. Key energy efficiency measures include upgrading process units to Best Practice, installing new electrical equipment such as pumps and even replacing the process completely. However, these are insufficient to achieve the deep carbon reductions required if we are to avoid dangerous climate change. The paper concludes with recommendations for action to achieve further decarbonisation.