Plasma nitriding effect on tribological and corrosion properties of Stellite 6 and 12 PTA weld clad hardfaced on stainless steel 410
Cladded Stellites on steel substrates are utilized vastly in harsh environments. Since the plasma nitriding process can raise the tribological behavior of the material surface. Thus, the main purpose of this paper is to investigate tribological and corrosion characteristics of nitrided Stellite 6 an...
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| Published in: | Results in surfaces and interfaces Vol. 11; p. 100108 |
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| Abstract | Cladded Stellites on steel substrates are utilized vastly in harsh environments. Since the plasma nitriding process can raise the tribological behavior of the material surface. Thus, the main purpose of this paper is to investigate tribological and corrosion characteristics of nitrided Stellite 6 and 12 that were cladded through a plasma-transferred arc (PTA) method on stainless steel 410. A Pin-on-disk tribometer, Tafel polarization, and electrochemical impedance spectroscopy were utilized to study the properties of various coatings. The X-ray diffraction patterns indicated that both cladded coatings mainly included solid solution phase (γ-Co) and chromium-rich carbide phases. However, after the plasma nitriding (PN) process, nitrided phases such as CrN, CoN, and W2N were found at the surface of coatings. The PN process caused a reduction in wear rates for both Stellite coatings by about 89–98%. This reduction was due to the hardness increase and the friction coefficient decrease. However, this PN process increased the corrosion rate of Stellites in a 3.5% wt NaCl solution. Such behavior was based on forming brittle and hard nitrided phases that promote surface cracks and open the path for ion corrosion penetration.
•Plasma nitriding process could enhance the wear resistance of cladded Stellite.•Nitrided phases were responsible to change corrosion properties of Stellite.•Carbide precipitates were effective to increase the stellite hardness. |
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| AbstractList | Cladded Stellites on steel substrates are utilized vastly in harsh environments. Since the plasma nitriding process can raise the tribological behavior of the material surface. Thus, the main purpose of this paper is to investigate tribological and corrosion characteristics of nitrided Stellite 6 and 12 that were cladded through a plasma-transferred arc (PTA) method on stainless steel 410. A Pin-on-disk tribometer, Tafel polarization, and electrochemical impedance spectroscopy were utilized to study the properties of various coatings. The X-ray diffraction patterns indicated that both cladded coatings mainly included solid solution phase (γ-Co) and chromium-rich carbide phases. However, after the plasma nitriding (PN) process, nitrided phases such as CrN, CoN, and W2N were found at the surface of coatings. The PN process caused a reduction in wear rates for both Stellite coatings by about 89–98%. This reduction was due to the hardness increase and the friction coefficient decrease. However, this PN process increased the corrosion rate of Stellites in a 3.5% wt NaCl solution. Such behavior was based on forming brittle and hard nitrided phases that promote surface cracks and open the path for ion corrosion penetration.
•Plasma nitriding process could enhance the wear resistance of cladded Stellite.•Nitrided phases were responsible to change corrosion properties of Stellite.•Carbide precipitates were effective to increase the stellite hardness. Cladded Stellites on steel substrates are utilized vastly in harsh environments. Since the plasma nitriding process can raise the tribological behavior of the material surface. Thus, the main purpose of this paper is to investigate tribological and corrosion characteristics of nitrided Stellite 6 and 12 that were cladded through a plasma-transferred arc (PTA) method on stainless steel 410. A Pin-on-disk tribometer, Tafel polarization, and electrochemical impedance spectroscopy were utilized to study the properties of various coatings. The X-ray diffraction patterns indicated that both cladded coatings mainly included solid solution phase (γ-Co) and chromium-rich carbide phases. However, after the plasma nitriding (PN) process, nitrided phases such as CrN, CoN, and W2N were found at the surface of coatings. The PN process caused a reduction in wear rates for both Stellite coatings by about 89–98%. This reduction was due to the hardness increase and the friction coefficient decrease. However, this PN process increased the corrosion rate of Stellites in a 3.5% wt NaCl solution. Such behavior was based on forming brittle and hard nitrided phases that promote surface cracks and open the path for ion corrosion penetration. |
| ArticleNumber | 100108 |
| Author | Azadi, Mahboobeh Roostaie, Saied Poshtahani, Alireza Gholami |
| Author_xml | – sequence: 1 givenname: Alireza Gholami orcidid: 0000-0002-5559-9036 surname: Poshtahani fullname: Poshtahani, Alireza Gholami organization: School of Materials and Metallurgical Engineering, Iran University of Science and Technology (IUST), Tehran, Iran – sequence: 2 givenname: Saied surname: Roostaie fullname: Roostaie, Saied organization: Mavad Fannavar Mehr Company, Karaj, Alborz Province, Iran – sequence: 3 givenname: Mahboobeh orcidid: 0000-0002-5077-4157 surname: Azadi fullname: Azadi, Mahboobeh email: m.azadi@semnan.ac.ir organization: Faculty of Materials and Metallurgical Engineering, Semnan University, Semnan, Iran |
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| Cites_doi | 10.1016/0257-8972(95)08341-3 10.3390/coatings11030292 10.1016/j.optlastec.2014.12.005 10.1051/epjap/2014130095 10.1088/2051-672X/ac68fc 10.1016/j.wear.2021.203653 10.1007/s12046-019-1257-z 10.1016/S0257-8972(01)01224-5 10.1016/j.ijrmhm.2016.12.013 10.1007/s00339-018-1797-9 10.1016/j.surfcoat.2019.04.083 10.3390/coatings9090532 10.1016/j.wear.2006.12.012 10.1016/j.jallcom.2010.09.216 10.1016/j.phpro.2012.10.050 10.1016/S1672-6529(10)60265-X 10.1007/s13632-018-0471-0 10.1016/j.surfcoat.2014.02.055 10.1016/j.ijrmhm.2016.04.017 10.55713/jmmm.v31i3.1197 10.1016/j.pnsc.2018.01.009 10.1016/j.wear.2017.01.006 10.1016/j.wear.2005.02.038 10.1016/j.wear.2019.01.116 10.1111/ffe.13479 |
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| Keywords | Plasma nitriding Stellite Corrosion Plasma-Transferred Arc Welding Microstructure Wear |
| Language | English |
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| Title | Plasma nitriding effect on tribological and corrosion properties of Stellite 6 and 12 PTA weld clad hardfaced on stainless steel 410 |
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