Preparation and characteristics of flexible polyurethane foam filled with expanded vermiculite powder and concave-convex structural panel
We have synthesized a flexible polyurethane foam composite filled with expanded vermiculite powder and covered by concave-convex structural panel in order to improve the compression and cushioning property of PU foam. Concave-convex structural panel is that fabric cubes consisting of three layers of...
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| Published in: | Journal of materials research and technology Vol. 12; pp. 1288 - 1302 |
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| Main Authors: | , , , , , , , , |
| Format: | Journal Article |
| Language: | English |
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Elsevier B.V
01-05-2021
Elsevier |
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| Abstract | We have synthesized a flexible polyurethane foam composite filled with expanded vermiculite powder and covered by concave-convex structural panel in order to improve the compression and cushioning property of PU foam. Concave-convex structural panel is that fabric cubes consisting of three layers of warp-knitted spacer fabrics arranged isometric apart between two layers of low-melting-point PET fabrics and then thermally processed at 180 °C. Effects of particle size and content of expanded vermiculite powders as well as the presence of concave-convex structural panel are examined in terms of foam structure and mechanical properties of composite PU foams. Expanded vermiculite addition decreases the energy required by pore nucleation, and the higher content of expand vermiculite results in pore diameter of foam and greater compression property. Filling of 2% vermiculites makes the compression property improved by 239% at 40% strain. Moreover, the smaller size of expanded vermiculite generates smaller and denser foam pore diameter and thus strengthened compression property. Foam composite with 800-mesh expanded vermiculites show the excellent compression property that 307% higher than neat PU foam at 40% strain. Concave-convex structural panel enhanced compression properties by 852% when fabric cubes arranged 1 cm apart and cushion efficiency by 29% compared to pure PU foam when fabric cubes arranged 4 cm apart. The resultant flexible polyurethane foam can absorb 97% energy at 12 J impact level. This composite can serve as the protective materials in kindergarten and old people's home. |
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| AbstractList | We have synthesized a flexible polyurethane foam composite filled with expanded vermiculite powder and covered by concave-convex structural panel in order to improve the compression and cushioning property of PU foam. Concave-convex structural panel is that fabric cubes consisting of three layers of warp-knitted spacer fabrics arranged isometric apart between two layers of low-melting-point PET fabrics and then thermally processed at 180 °C. Effects of particle size and content of expanded vermiculite powders as well as the presence of concave-convex structural panel are examined in terms of foam structure and mechanical properties of composite PU foams. Expanded vermiculite addition decreases the energy required by pore nucleation, and the higher content of expand vermiculite results in pore diameter of foam and greater compression property. Filling of 2% vermiculites makes the compression property improved by 239% at 40% strain. Moreover, the smaller size of expanded vermiculite generates smaller and denser foam pore diameter and thus strengthened compression property. Foam composite with 800-mesh expanded vermiculites show the excellent compression property that 307% higher than neat PU foam at 40% strain. Concave-convex structural panel enhanced compression properties by 852% when fabric cubes arranged 1 cm apart and cushion efficiency by 29% compared to pure PU foam when fabric cubes arranged 4 cm apart. The resultant flexible polyurethane foam can absorb 97% energy at 12 J impact level. This composite can serve as the protective materials in kindergarten and old people's home. |
| Author | Dai, Wenna Wang, Zhike Wang, Hongyang Liu, Peiyao Lou, Ching-Wen Lin, Jia-Horng Li, Ting-Ting Wang, Jie Shiu, Bing-Chiuan |
| Author_xml | – sequence: 1 givenname: Ting-Ting surname: Li fullname: Li, Ting-Ting organization: Innovation Platform of Intelligent and Energy-Saving Textiles, School of Textile Science and Engineering, Tiangong University, Tianjin, 300387, China – sequence: 2 givenname: Peiyao surname: Liu fullname: Liu, Peiyao organization: Innovation Platform of Intelligent and Energy-Saving Textiles, School of Textile Science and Engineering, Tiangong University, Tianjin, 300387, China – sequence: 3 givenname: Hongyang surname: Wang fullname: Wang, Hongyang organization: Tianjin Fire Research Institute of M.E.M, Tianjin 300381, China – sequence: 4 givenname: Wenna surname: Dai fullname: Dai, Wenna organization: Innovation Platform of Intelligent and Energy-Saving Textiles, School of Textile Science and Engineering, Tiangong University, Tianjin, 300387, China – sequence: 5 givenname: Jie surname: Wang fullname: Wang, Jie organization: Innovation Platform of Intelligent and Energy-Saving Textiles, School of Textile Science and Engineering, Tiangong University, Tianjin, 300387, China – sequence: 6 givenname: Zhike surname: Wang fullname: Wang, Zhike organization: Innovation Platform of Intelligent and Energy-Saving Textiles, School of Textile Science and Engineering, Tiangong University, Tianjin, 300387, China – sequence: 7 givenname: Bing-Chiuan surname: Shiu fullname: Shiu, Bing-Chiuan organization: Ocean College, Minjiang University, Fuzhou 350108, China – sequence: 8 givenname: Ching-Wen surname: Lou fullname: Lou, Ching-Wen email: cwlou@asia.edu.tw organization: Innovation Platform of Intelligent and Energy-Saving Textiles, School of Textile Science and Engineering, Tiangong University, Tianjin, 300387, China – sequence: 9 givenname: Jia-Horng surname: Lin fullname: Lin, Jia-Horng email: jhlin@fcu.edu.tw organization: Innovation Platform of Intelligent and Energy-Saving Textiles, School of Textile Science and Engineering, Tiangong University, Tianjin, 300387, China |
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| CitedBy_id | crossref_primary_10_1016_j_jmrt_2023_01_008 crossref_primary_10_1021_acsomega_2c06265 crossref_primary_10_1002_app_54571 crossref_primary_10_1016_j_polymertesting_2022_107531 crossref_primary_10_1080_10916466_2022_2118774 crossref_primary_10_3390_en16248080 crossref_primary_10_3390_polym14050913 crossref_primary_10_1002_pat_6152 crossref_primary_10_3390_nano13182583 crossref_primary_10_3390_polym14214543 crossref_primary_10_3390_polym14183777 crossref_primary_10_1016_j_scp_2022_100938 crossref_primary_10_1016_j_indcrop_2023_117237 crossref_primary_10_3390_polym15102359 |
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| Keywords | Compression performance Expanded vermiculite powder Warp-knitted spacer fabric Cushioning properties Polyurethane foam |
| Language | English |
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| Title | Preparation and characteristics of flexible polyurethane foam filled with expanded vermiculite powder and concave-convex structural panel |
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