Design and optimization of a semi‐industrial cavitation device for a pretreatment of an anaerobic digestion treatment of excess sludge and pig slurry
The use of hydrodynamic cavitation (HC) as a wastewater treatment and anaerobic digestion pretreatment is a well‐known process. However, most of the experiments have been done at laboratory scale and using a low concentration of total solids in the sludge treated. In this study, the waste‐activated...
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| Published in: | Water environment research Vol. 92; no. 12; pp. 2060 - 2071 |
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| Main Authors: | , , , , , |
| Format: | Journal Article |
| Language: | English |
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Blackwell Publishing Ltd
01-12-2020
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| Abstract | The use of hydrodynamic cavitation (HC) as a wastewater treatment and anaerobic digestion pretreatment is a well‐known process. However, most of the experiments have been done at laboratory scale and using a low concentration of total solids in the sludge treated. In this study, the waste‐activated sludge has been mixed with pig slurry with the aim of treating two wastes rich in nutrients and organic matter. The HC has been studied not only at laboratory scale but also at industrial scale (up to 500 L), using a novel rotating device consisting of a rotor with multiple teeth that rotate inside a grooved stator. The effectiveness of the process has been calculated using the disintegration degree (DD) and analyzing the volatile fatty acids, while the energy efficiency has been determined with specific energy of the sludge solubilization (SESCOD) and the specific energy. Results show that both the SESCOD and the specific energy decrease when the cavitation process is scaled from laboratory scale to industrial scale. Specifically, SESCOD decreases from 2.71 × 102 to 0.16 × 102 kJ/g SCOD and specific energy decreases from 3.58 × 104 to 2.85 × 103 kJ/kg TS while DD values show reasonable values up to 17%.
Practitioner points
A new industrial hydrodynamic cavitation device has been developed to treat industrial wastewater without chemical additives
A volume up to 500 L has been treated at industrial scale experiments.
Sludge with 7% of total solids content was satisfactorily disintegrated.
The process scale‐up lead to an energy efficiency enhancement.
Cavitation device scheme proposed for a pretreatment of an anaerobic digestion treatment of excess sludge and pig slurry. |
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| AbstractList | The use of hydrodynamic cavitation (HC) as a wastewater treatment and anaerobic digestion pretreatment is a well‐known process. However, most of the experiments have been done at laboratory scale and using a low concentration of total solids in the sludge treated. In this study, the waste‐activated sludge has been mixed with pig slurry with the aim of treating two wastes rich in nutrients and organic matter. The HC has been studied not only at laboratory scale but also at industrial scale (up to 500 L), using a novel rotating device consisting of a rotor with multiple teeth that rotate inside a grooved stator. The effectiveness of the process has been calculated using the disintegration degree (DD) and analyzing the volatile fatty acids, while the energy efficiency has been determined with specific energy of the sludge solubilization (SESCOD) and the specific energy. Results show that both the SESCOD and the specific energy decrease when the cavitation process is scaled from laboratory scale to industrial scale. Specifically, SESCOD decreases from 2.71 × 102 to 0.16 × 102 kJ/g SCOD and specific energy decreases from 3.58 × 104 to 2.85 × 103 kJ/kg TS while DD values show reasonable values up to 17%.
Practitioner points
A new industrial hydrodynamic cavitation device has been developed to treat industrial wastewater without chemical additives
A volume up to 500 L has been treated at industrial scale experiments.
Sludge with 7% of total solids content was satisfactorily disintegrated.
The process scale‐up lead to an energy efficiency enhancement.
Cavitation device scheme proposed for a pretreatment of an anaerobic digestion treatment of excess sludge and pig slurry. The use of hydrodynamic cavitation (HC) as a wastewater treatment and anaerobic digestion pretreatment is a well‐known process. However, most of the experiments have been done at laboratory scale and using a low concentration of total solids in the sludge treated. In this study, the waste‐activated sludge has been mixed with pig slurry with the aim of treating two wastes rich in nutrients and organic matter. The HC has been studied not only at laboratory scale but also at industrial scale (up to 500 L), using a novel rotating device consisting of a rotor with multiple teeth that rotate inside a grooved stator. The effectiveness of the process has been calculated using the disintegration degree (DD) and analyzing the volatile fatty acids, while the energy efficiency has been determined with specific energy of the sludge solubilization (SESCOD) and the specific energy. Results show that both the SESCOD and the specific energy decrease when the cavitation process is scaled from laboratory scale to industrial scale. Specifically, SESCOD decreases from 2.71 × 102 to 0.16 × 102 kJ/g SCOD and specific energy decreases from 3.58 × 104 to 2.85 × 103 kJ/kg TS while DD values show reasonable values up to 17%.Practitioner pointsA new industrial hydrodynamic cavitation device has been developed to treat industrial wastewater without chemical additivesA volume up to 500 L has been treated at industrial scale experiments.Sludge with 7% of total solids content was satisfactorily disintegrated.The process scale‐up lead to an energy efficiency enhancement. The use of hydrodynamic cavitation (HC) as a wastewater treatment and anaerobic digestion pretreatment is a well-known process. However, most of the experiments have been done at laboratory scale and using a low concentration of total solids in the sludge treated. In this study, the waste-activated sludge has been mixed with pig slurry with the aim of treating two wastes rich in nutrients and organic matter. The HC has been studied not only at laboratory scale but also at industrial scale (up to 500 L), using a novel rotating device consisting of a rotor with multiple teeth that rotate inside a grooved stator. The effectiveness of the process has been calculated using the disintegration degree (DD) and analyzing the volatile fatty acids, while the energy efficiency has been determined with specific energy of the sludge solubilization (SE ) and the specific energy. Results show that both the SE and the specific energy decrease when the cavitation process is scaled from laboratory scale to industrial scale. Specifically, SE decreases from 2.71 × 10 to 0.16 × 10 kJ/g SCOD and specific energy decreases from 3.58 × 10 to 2.85 × 10 kJ/kg TS while DD values show reasonable values up to 17%. PRACTITIONER POINTS: A new industrial hydrodynamic cavitation device has been developed to treat industrial wastewater without chemical additives A volume up to 500 L has been treated at industrial scale experiments. Sludge with 7% of total solids content was satisfactorily disintegrated. The process scale-up lead to an energy efficiency enhancement. |
| Author | Martínez, Raúl Zuriaga‐Agustí, Elena Vilarroig, Jose Torró, Salvador Galián, Manuel Chiva, Sergio |
| Author_xml | – sequence: 1 givenname: Jose surname: Vilarroig fullname: Vilarroig, Jose organization: Universitat Jaume I – sequence: 2 givenname: Raúl orcidid: 0000-0001-5955-3441 surname: Martínez fullname: Martínez, Raúl organization: Universitat Jaume I – sequence: 3 givenname: Elena orcidid: 0000-0002-5383-1313 surname: Zuriaga‐Agustí fullname: Zuriaga‐Agustí, Elena organization: Fomento Agrícola Castellonense S.A. (FACSA) – sequence: 4 givenname: Salvador surname: Torró fullname: Torró, Salvador organization: Universitat Jaume I – sequence: 5 givenname: Manuel surname: Galián fullname: Galián, Manuel organization: Fomento Agrícola Castellonense S.A. (FACSA) – sequence: 6 givenname: Sergio orcidid: 0000-0001-6345-2950 surname: Chiva fullname: Chiva, Sergio email: schiva@uji.es organization: Universitat Jaume I |
| BackLink | https://www.ncbi.nlm.nih.gov/pubmed/32474981$$D View this record in MEDLINE/PubMed |
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| Keywords | waste-activated sludge anaerobic digestion hydrodynamic cavitation disintegration pig slurry |
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| Snippet | The use of hydrodynamic cavitation (HC) as a wastewater treatment and anaerobic digestion pretreatment is a well‐known process. However, most of the... The use of hydrodynamic cavitation (HC) as a wastewater treatment and anaerobic digestion pretreatment is a well-known process. However, most of the... |
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| SubjectTerms | Activated sludge Additives Anaerobic digestion Anaerobic processes Anaerobic treatment Anaerobiosis Animal wastes Animals Cavitation Design optimization Digestion Disintegration Energy Energy efficiency Fatty acids hydrodynamic cavitation Hydrodynamics Industrial wastes Industrial wastewater Laboratories Methane Nutrients Organic matter Pig manure pig slurry Pretreatment Sewage Sludge Sludge digestion Sludge treatment Slurries Solubilization Swine Volatile fatty acids Waste Disposal, Fluid Waste Water Wastewater treatment waste‐activated sludge |
| Title | Design and optimization of a semi‐industrial cavitation device for a pretreatment of an anaerobic digestion treatment of excess sludge and pig slurry |
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