Laser welding of thermoplastics: An overview on lasers, materials, processes and quality

Laser welding of thermoplastics: An overview on lasers, materials, processes and quality

•Main lasers used in thermoplastic welding.•Description of the main thermoplastic laser welding techniques.•Description of the principal operating variables of the process.•Description of the key welding quality assessment techniques. This paper offers an overview on the laser welding techniques for...

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Published in:Infrared physics & technology Vol. 119; pp. 1 - 17
Main Authors: Gonçalves, Luis F.F.F., Duarte, Fernando M., Martins, Carla I., Paiva, Maria C.
Format: Journal Article
Language:English
Published: Elsevier B.V 01-12-2021
Elsevier
Subjects:
Laser welding
Quality
Science & Technology
Thermoplastic
Welds
Welds
Laser welding
Thermoplastic
Quality
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Abstract •Main lasers used in thermoplastic welding.•Description of the main thermoplastic laser welding techniques.•Description of the principal operating variables of the process.•Description of the key welding quality assessment techniques. This paper offers an overview on the laser welding techniques for thermoplastic materials. The emphases are on four major aspects of the laser welding of plastics: (a) the laser systems, (b) thermoplastic materials, (c) process parameters and finally (d) characterization methods for materials and welded parts. The review focuses mainly in Laser transmission welding, including some technological variants. After an introduction to the laser welding fundamentals, the absorber-based laser transmission welding is described first. This is followed by absorber-free laser welding. The thermoplastic materials most used in laser welding are then reviewed and discussed, with focus on both welding parts of the same material and welding parts of dissimilar materials. Subsequently, the several laser welding processes or techniques are discussed. The next section discusses the main control variables or process parameters and their effects, including the effects of polymer compositions and pre-welding conditions on the laser welding process. Finally, several characterization techniques that are used to evaluate the weld quality are discussed.
AbstractList This paper offers an overview on the laser welding techniques for thermoplastic materials. The emphases are on four major aspects of the laser welding of plastics: (a) the laser systems, (b) thermoplastic materials, (c) process parameters and finally (d) characterization methods for materials and welded parts. The review focuses mainly in Laser transmission welding, including some technological variants. After an introduction to the laser welding fundamentals, the absorber-based laser transmission welding is described first. This is followed by absorber-free laser welding. The thermoplastic materials most used in laser welding are then reviewed and discussed, with focus on both welding parts of the same material and welding parts of dissimilar materials. Subsequently, the several laser welding processes or techniques are discussed. The next section discusses the main control variables or process parameters and their effects, including the effects of polymer compositions and pre-welding conditions on the laser welding process. Finally, several characterization techniques that are used to evaluate the weld quality are discussed. The authors acknowledge the funding by FEDER funds through the COMPETE 2020 Programme and National Funds through FCT (Portuguese Foundation for Science and Technology) under the projects UID-B/05256/2020, UID-P/05256/2020, UIDB/00319/2020 and POLY.WELD - Methodology for the development and testing of multipurpose instrument panels for the car interior obtained by laser welding, POCI-01-0247-FEDER-033835.
•Main lasers used in thermoplastic welding.•Description of the main thermoplastic laser welding techniques.•Description of the principal operating variables of the process.•Description of the key welding quality assessment techniques. This paper offers an overview on the laser welding techniques for thermoplastic materials. The emphases are on four major aspects of the laser welding of plastics: (a) the laser systems, (b) thermoplastic materials, (c) process parameters and finally (d) characterization methods for materials and welded parts. The review focuses mainly in Laser transmission welding, including some technological variants. After an introduction to the laser welding fundamentals, the absorber-based laser transmission welding is described first. This is followed by absorber-free laser welding. The thermoplastic materials most used in laser welding are then reviewed and discussed, with focus on both welding parts of the same material and welding parts of dissimilar materials. Subsequently, the several laser welding processes or techniques are discussed. The next section discusses the main control variables or process parameters and their effects, including the effects of polymer compositions and pre-welding conditions on the laser welding process. Finally, several characterization techniques that are used to evaluate the weld quality are discussed.
ArticleNumber 103931
Author Martins, Carla I.
Gonçalves, Luis F.F.F.
Duarte, Fernando M.
Paiva, Maria C.
Author_xml – sequence: 1
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  givenname: Fernando M.
  surname: Duarte
  fullname: Duarte, Fernando M.
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  givenname: Carla I.
  surname: Martins
  fullname: Martins, Carla I.
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  givenname: Maria C.
  surname: Paiva
  fullname: Paiva, Maria C.
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Snippet •Main lasers used in thermoplastic welding.•Description of the main thermoplastic laser welding techniques.•Description of the principal operating variables of...
This paper offers an overview on the laser welding techniques for thermoplastic materials. The emphases are on four major aspects of the laser welding of...
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SubjectTerms Laser welding
Quality
Science & Technology
Thermoplastic
Welds
Title Laser welding of thermoplastics: An overview on lasers, materials, processes and quality
URI https://dx.doi.org/10.1016/j.infrared.2021.103931
http://hdl.handle.net/1822/87974
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