Improving the Continuous Multiple Tube Reactor: an Innovative Bioreactor Configuration with Great Potential for Dark Fermentation Processes

The continuous multiple tube reactor (CMTR) has been developed as a promising technology to maximize biohydrogen production (BHP) by dark fermentation (DF) by preventing excess biomass accumulation, leading to suboptimum values of specific organic loading rates (SOLR). However, previous experiences...

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Published in:	Applied biochemistry and biotechnology Vol. 196; no. 1; pp. 457 - 477
Main Authors:	Trevisan, Ana Paula, Lied, Eduardo Borges, Fuess, Lucas Tadeu, Zaiat, Marcelo, de Souza, Willyan Goergen, Gomes, Simone Damasceno, Gomes, Benedito Martins
Format:	Journal Article
Language:	English
Published:	New York Springer US 2024 Springer Nature B.V
Subjects:	Biochemistry Biohydrogen Biomass Bioreactors Biotechnology Cell adhesion Chemistry Chemistry and Materials Science Fermentation Grooves Hydraulic retention time Loading rate Organic loading Original Article Reactors Retention Retention capacity Retention time Sucrose Tubes Organic load rate Acidogenesis Sucrose Dark fermentation Ratio F/M Anaerobic digestion
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Abstract	The continuous multiple tube reactor (CMTR) has been developed as a promising technology to maximize biohydrogen production (BHP) by dark fermentation (DF) by preventing excess biomass accumulation, leading to suboptimum values of specific organic loading rates (SOLR). However, previous experiences failed to achieve stable and continuous BHP in this reactor, as the low biomass retention capacity in the tube region limited controlling the SOLR. This study goes beyond the evaluation of the CMTR for DF by inserting grooves in the inner wall of the tubes to ensure better cell attachment. The CMTR was monitored in 4 assays at 25ºC using sucrose-based synthetic effluent. The hydraulic retention time (HRT) was fixed at 2 h, while the COD varied between 2–8 g L −1 to obtain organic loading rates in the 24 – 96 g COD L −1 d −1 . Long-term (90 d) BHP was successfully attained in all conditions due to the improved biomass retention capacity. Optimal values for the SOLR (4.9 g COD g −1 VSS d −1 ) were observed when applying up to 48 g COD L −1 d −1 , in which BHP was maximized. These patterns indicate a favorable balance between biomass retention and washout was naturally achieved. The CMTR looks promising for continuous BHP and is exempt from additional biomass discharge strategies.
AbstractList	The continuous multiple tube reactor (CMTR) has been developed as a promising technology to maximize biohydrogen production (BHP) by dark fermentation (DF) by preventing excess biomass accumulation, leading to suboptimum values of specific organic loading rates (SOLR). However, previous experiences failed to achieve stable and continuous BHP in this reactor, as the low biomass retention capacity in the tube region limited controlling the SOLR. This study goes beyond the evaluation of the CMTR for DF by inserting grooves in the inner wall of the tubes to ensure better cell attachment. The CMTR was monitored in 4 assays at 25ºC using sucrose-based synthetic effluent. The hydraulic retention time (HRT) was fixed at 2 h, while the COD varied between 2–8 g L −1 to obtain organic loading rates in the 24 – 96 g COD L −1 d −1 . Long-term (90 d) BHP was successfully attained in all conditions due to the improved biomass retention capacity. Optimal values for the SOLR (4.9 g COD g −1 VSS d −1 ) were observed when applying up to 48 g COD L −1 d −1 , in which BHP was maximized. These patterns indicate a favorable balance between biomass retention and washout was naturally achieved. The CMTR looks promising for continuous BHP and is exempt from additional biomass discharge strategies. The continuous multiple tube reactor (CMTR) has been developed as a promising technology to maximize biohydrogen production (BHP) by dark fermentation (DF) by preventing excess biomass accumulation, leading to suboptimum values of specific organic loading rates (SOLR). However, previous experiences failed to achieve stable and continuous BHP in this reactor, as the low biomass retention capacity in the tube region limited controlling the SOLR. This study goes beyond the evaluation of the CMTR for DF by inserting grooves in the inner wall of the tubes to ensure better cell attachment. The CMTR was monitored in 4 assays at 25ºC using sucrose-based synthetic effluent. The hydraulic retention time (HRT) was fixed at 2 h, while the COD varied between 2-8 g L-1 to obtain organic loading rates in the 24 - 96 g COD L-1 d-1. Long-term (90 d) BHP was successfully attained in all conditions due to the improved biomass retention capacity. Optimal values for the SOLR (4.9 g COD g-1 VSS d-1) were observed when applying up to 48 g COD L-1 d-1, in which BHP was maximized. These patterns indicate a favorable balance between biomass retention and washout was naturally achieved. The CMTR looks promising for continuous BHP and is exempt from additional biomass discharge strategies. The continuous multiple tube reactor (CMTR) has been developed as a promising technology to maximize biohydrogen production (BHP) by dark fermentation (DF) by preventing excess biomass accumulation, leading to suboptimum values of specific organic loading rates (SOLR). However, previous experiences failed to achieve stable and continuous BHP in this reactor, as the low biomass retention capacity in the tube region limited controlling the SOLR. This study goes beyond the evaluation of the CMTR for DF by inserting grooves in the inner wall of the tubes to ensure better cell attachment. The CMTR was monitored in 4 assays at 25ºC using sucrose-based synthetic effluent. The hydraulic retention time (HRT) was fixed at 2 h, while the COD varied between 2–8 g L−1 to obtain organic loading rates in the 24 – 96 g COD L−1 d−1. Long-term (90 d) BHP was successfully attained in all conditions due to the improved biomass retention capacity. Optimal values for the SOLR (4.9 g COD g−1 VSS d−1) were observed when applying up to 48 g COD L−1 d−1, in which BHP was maximized. These patterns indicate a favorable balance between biomass retention and washout was naturally achieved. The CMTR looks promising for continuous BHP and is exempt from additional biomass discharge strategies. The continuous multiple tube reactor (CMTR) has been developed as a promising technology to maximize biohydrogen production (BHP) by dark fermentation (DF) by preventing excess biomass accumulation, leading to suboptimum values of specific organic loading rates (SOLR). However, previous experiences failed to achieve stable and continuous BHP in this reactor, as the low biomass retention capacity in the tube region limited controlling the SOLR. This study goes beyond the evaluation of the CMTR for DF by inserting grooves in the inner wall of the tubes to ensure better cell attachment. The CMTR was monitored in 4 assays at 25ºC using sucrose-based synthetic effluent. The hydraulic retention time (HRT) was fixed at 2 h, while the COD varied between 2-8 g L to obtain organic loading rates in the 24 - 96 g COD L d . Long-term (90 d) BHP was successfully attained in all conditions due to the improved biomass retention capacity. Optimal values for the SOLR (4.9 g COD g VSS d ) were observed when applying up to 48 g COD L d , in which BHP was maximized. These patterns indicate a favorable balance between biomass retention and washout was naturally achieved. The CMTR looks promising for continuous BHP and is exempt from additional biomass discharge strategies.
Author	Lied, Eduardo Borges de Souza, Willyan Goergen Trevisan, Ana Paula Zaiat, Marcelo Fuess, Lucas Tadeu Gomes, Simone Damasceno Gomes, Benedito Martins
Author_xml	– sequence: 1 givenname: Ana Paula orcidid: 0000-0002-7424-4505 surname: Trevisan fullname: Trevisan, Ana Paula organization: Post-Graduation in Agricultural Engineering, Western Parana State University – sequence: 2 givenname: Eduardo Borges orcidid: 0000-0002-4680-5248 surname: Lied fullname: Lied, Eduardo Borges email: lied.eduardo@gmail.com organization: Department of Biological and Environmental Sciences, Federal Technological University of Paraná – sequence: 3 givenname: Lucas Tadeu orcidid: 0000-0001-8520-1124 surname: Fuess fullname: Fuess, Lucas Tadeu organization: Chemical Engineering Department, Polytechnic School, University of São Paulo (DEQ/EP/USP) – sequence: 4 givenname: Marcelo orcidid: 0000-0001-7336-9093 surname: Zaiat fullname: Zaiat, Marcelo organization: Biological Processes Laboratory (LPB), São Carlos School of Engineering (EESC), University of São Paulo (USP) – sequence: 5 givenname: Willyan Goergen orcidid: 0000-0002-5499-4595 surname: de Souza fullname: de Souza, Willyan Goergen organization: Post-Graduation in Agricultural Engineering, Western Parana State University – sequence: 6 givenname: Simone Damasceno orcidid: 0000-0001-7639-8500 surname: Gomes fullname: Gomes, Simone Damasceno organization: Post-Graduation in Agricultural Engineering, Western Parana State University – sequence: 7 givenname: Benedito Martins orcidid: 0000-0003-0223-4049 surname: Gomes fullname: Gomes, Benedito Martins organization: Post-Graduation in Agricultural Engineering, Western Parana State University
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Keywords	Organic load rate Acidogenesis Sucrose Dark fermentation Ratio F/M Anaerobic digestion
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Snippet	The continuous multiple tube reactor (CMTR) has been developed as a promising technology to maximize biohydrogen production (BHP) by dark fermentation (DF) by...
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SubjectTerms	Biochemistry Biohydrogen Biomass Bioreactors Biotechnology Cell adhesion Chemistry Chemistry and Materials Science Fermentation Grooves Hydraulic retention time Loading rate Organic loading Original Article Reactors Retention Retention capacity Retention time Sucrose Tubes
Title	Improving the Continuous Multiple Tube Reactor: an Innovative Bioreactor Configuration with Great Potential for Dark Fermentation Processes
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