Analysis of surface roughness and cutting force when turning AISI 1045 steel with grooved tools through Scott–Knott method
The chip breaker presents an important role in chip control on turning operation, as well as a significant influence on cutting force, surface integrity, wear, and tool life. In this experimental study, the grooved chip breaker, feed rate, and cutting velocity influence on cutting force and surface...
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| Published in: | International journal of advanced manufacturing technology Vol. 69; no. 5-8; pp. 1431 - 1441 |
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| Format: | Journal Article |
| Language: | English |
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01-11-2013
Springer Nature B.V |
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| Abstract | The chip breaker presents an important role in chip control on turning operation, as well as a significant influence on cutting force, surface integrity, wear, and tool life. In this experimental study, the grooved chip breaker, feed rate, and cutting velocity influence on cutting force and surface roughness of turning process of AISI 1045 steel were investigated through a complete factorial design and the Scott–Knott method. The multiple comparison method of Scott–Knott was used to identify which combination of the factor levels was specifically different when a source of variation was statistically significant in ANOVA. This multiple comparison method was essential to choose an optimal combination between cutting conditions and chip breaker type assuring the lowest cutting force and surface roughness levels without ambiguity. The methodology proposed was effective at achieving process improvement. |
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| AbstractList | The chip breaker presents an important role in chip control on turning operation, as well as a significant influence on cutting force, surface integrity, wear, and tool life. In this experimental study, the grooved chip breaker, feed rate, and cutting velocity influence on cutting force and surface roughness of turning process of AISI 1045 steel were investigated through a complete factorial design and the Scott–Knott method. The multiple comparison method of Scott–Knott was used to identify which combination of the factor levels was specifically different when a source of variation was statistically significant in ANOVA. This multiple comparison method was essential to choose an optimal combination between cutting conditions and chip breaker type assuring the lowest cutting force and surface roughness levels without ambiguity. The methodology proposed was effective at achieving process improvement. |
| Author | da Silva, Alex Sander Chaves Nevez, Frederico Ozanan Pereira, Robson Bruno Dutra Braga, Durval Uchôas |
| Author_xml | – sequence: 1 givenname: Robson Bruno Dutra surname: Pereira fullname: Pereira, Robson Bruno Dutra email: robson.pereira@ifsudestemg.edu.br organization: Instituto Federal Tecnológico do Sudeste de Minas Gerais – sequence: 2 givenname: Durval Uchôas surname: Braga fullname: Braga, Durval Uchôas organization: Universidade Federal de São João del Rei – sequence: 3 givenname: Frederico Ozanan surname: Nevez fullname: Nevez, Frederico Ozanan organization: Universidade Federal de São João del Rei – sequence: 4 givenname: Alex Sander Chaves surname: da Silva fullname: da Silva, Alex Sander Chaves organization: Universidade Federal de São João del Rei |
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| CitedBy_id | crossref_primary_10_1016_j_measurement_2015_12_033 crossref_primary_10_3390_met8100850 crossref_primary_10_1007_s00170_024_14094_6 crossref_primary_10_1007_s00170_015_6801_3 crossref_primary_10_1088_1757_899X_530_1_012011 crossref_primary_10_1007_s00170_014_6676_8 crossref_primary_10_1007_s00170_017_0730_2 |
| Cites_doi | 10.1016/S0924-0136(98)00015-6 10.1016/0890-6955(95)00101-8 10.1016/S0007-8506(07)62531-1 10.1016/S0043-1648(01)00837-7 10.1016/S0043-1648(00)00447-6 10.1016/S0924-0136(97)00282-3 10.1007/PL00003947 10.1016/j.jmatprotec.2008.02.064 10.1016/j.ijmachtools.2004.04.022 10.1016/S0007-8506(07)61600-X 10.1016/0890-6955(94)00042-I 10.1016/S0043-1648(03)00112-1 |
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| Keywords | Scott–Knott method Surface roughness Chip breaker Factorial design Cutting force |
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| References | Fang (CR4) 1998; 74 Ee, Balaji, Jawahir (CR12) 2003; 255 Arsecularatne (CR14) 2004; 44 CR9 Montgomery (CR15) 2001 Jawahir, Luttervelt (CR5) 1993; 42 Rahman, Seah, Li, Zhang (CR6) 1995; 35 Boothroyd, Knight (CR2) 1989 Scott, Knott (CR16) 1974; 30 Jawahir, Ghosh, Balaji, Li (CR11) 2000; 244 Kim, Sim, Kweon (CR13) 2009; 209 Choi, Lee (CR8) 2001; 17 Ee, Balaji, Li, Jawahir (CR10) 2001; 249 Jawahir (CR3) 1988; 37 Seah, Rahman, Li, Zhang (CR7) 1996; 36 Maity, Das (CR1) 1998; 79 KHW Seah (5126_CR7) 1996; 36 HG Kim (5126_CR13) 2009; 209 IS Jawahir (5126_CR3) 1988; 37 5126_CR9 IS Jawahir (5126_CR11) 2000; 244 KC Ee (5126_CR12) 2003; 255 KC Ee (5126_CR10) 2001; 249 N Fang (5126_CR4) 1998; 74 AJ Scott (5126_CR16) 1974; 30 DC Montgomery (5126_CR15) 2001 JP Choi (5126_CR8) 2001; 17 KP Maity (5126_CR1) 1998; 79 G Boothroyd (5126_CR2) 1989 IS Jawahir (5126_CR5) 1993; 42 M Rahman (5126_CR6) 1995; 35 JA Arsecularatne (5126_CR14) 2004; 44 |
| References_xml | – volume: 79 start-page: 217 year: 1998 end-page: 223 ident: CR1 article-title: A slip-line solution to metal machining using a cutting tool with a step-type chip breaker publication-title: J Mater Process Technol doi: 10.1016/S0924-0136(98)00015-6 contributor: fullname: Das – volume: 36 start-page: 1385 year: 1996 end-page: 1400 ident: CR7 article-title: A three-dimensional model of chip flow, chip curl and chip breaking for oblique cutting publication-title: Int J Mach Tool Manuf doi: 10.1016/0890-6955(95)00101-8 contributor: fullname: Zhang – volume: 42 start-page: 659 year: 1993 end-page: 693 ident: CR5 article-title: Recent developments in chip control research and applications publication-title: Annals of the CIRP. doi: 10.1016/S0007-8506(07)62531-1 contributor: fullname: Luttervelt – volume: 249 start-page: 985 year: 2001 end-page: 994 ident: CR10 article-title: Force decomposition model for tool-wear in turning with grooved cutting tools publication-title: Wear doi: 10.1016/S0043-1648(01)00837-7 contributor: fullname: Jawahir – volume: 244 start-page: 94 year: 2000 end-page: 103 ident: CR11 article-title: Predictability of tool failure modes in turning with complex grooved tools using the equivalent toolface (ET) model publication-title: Wear doi: 10.1016/S0043-1648(00)00447-6 contributor: fullname: Li – ident: CR9 – volume: 74 start-page: 268 year: 1998 end-page: 275 ident: CR4 article-title: Influence of the geometrical parameters of the chip groove on chip breaking performance using new-style chip formers publication-title: J Mater Process Technol doi: 10.1016/S0924-0136(97)00282-3 contributor: fullname: Fang – volume: 17 start-page: 489 year: 2001 end-page: 497 ident: CR8 article-title: Efficient chip breaker design by predicting the chip breaking performance publication-title: Journal of Advanced Manufacture Technology. doi: 10.1007/PL00003947 contributor: fullname: Lee – volume: 209 start-page: 647 year: 2009 end-page: 656 ident: CR13 article-title: Performance evaluation of chip breaker utilizing neural network publication-title: J Mater Process Technol doi: 10.1016/j.jmatprotec.2008.02.064 contributor: fullname: Kweon – volume: 44 start-page: 1271 year: 2004 end-page: 1282 ident: CR14 article-title: Prediction of tool life for restricted contact and grooved tools based on equivalent feed publication-title: Int J Mach Tool Manuf doi: 10.1016/j.ijmachtools.2004.04.022 contributor: fullname: Arsecularatne – year: 2001 ident: CR15 publication-title: Design and analysis of experiments contributor: fullname: Montgomery – volume: 37 start-page: 121 year: 1988 end-page: 126 ident: CR3 article-title: The tool restricted contact effect as a major influencing factor in chip breaking: an experimental analysis publication-title: Annals of the CIRP doi: 10.1016/S0007-8506(07)61600-X contributor: fullname: Jawahir – year: 1989 ident: CR2 publication-title: Fundamentals of machining and machine tools contributor: fullname: Knight – volume: 35 start-page: 1015 year: 1995 end-page: 1031 ident: CR6 article-title: A three-dimensional model of chip flow, chip curl and chip breaking under the concept of equivalent parameters publication-title: Int J Mach Tool Manuf doi: 10.1016/0890-6955(94)00042-I contributor: fullname: Zhang – volume: 255 start-page: 1404 year: 2003 end-page: 1413 ident: CR12 article-title: Progressive tool-wear mechanisms and their effects on chip-curl/chip-form in machining with grooved tools: an extended application of the equivalent toolface (ET) model publication-title: Wear doi: 10.1016/S0043-1648(03)00112-1 contributor: fullname: Jawahir – volume: 30 start-page: 507 year: 1974 end-page: 512 ident: CR16 article-title: A cluster analysis method for grouping means in the analysis of variance publication-title: Int Biom Soc contributor: fullname: Knott – volume: 36 start-page: 1385 year: 1996 ident: 5126_CR7 publication-title: Int J Mach Tool Manuf doi: 10.1016/0890-6955(95)00101-8 contributor: fullname: KHW Seah – volume: 35 start-page: 1015 year: 1995 ident: 5126_CR6 publication-title: Int J Mach Tool Manuf doi: 10.1016/0890-6955(94)00042-I contributor: fullname: M Rahman – volume-title: Design and analysis of experiments year: 2001 ident: 5126_CR15 contributor: fullname: DC Montgomery – volume: 255 start-page: 1404 year: 2003 ident: 5126_CR12 publication-title: Wear doi: 10.1016/S0043-1648(03)00112-1 contributor: fullname: KC Ee – volume: 37 start-page: 121 year: 1988 ident: 5126_CR3 publication-title: Annals of the CIRP doi: 10.1016/S0007-8506(07)61600-X contributor: fullname: IS Jawahir – volume: 79 start-page: 217 year: 1998 ident: 5126_CR1 publication-title: J Mater Process Technol doi: 10.1016/S0924-0136(98)00015-6 contributor: fullname: KP Maity – volume: 17 start-page: 489 year: 2001 ident: 5126_CR8 publication-title: Journal of Advanced Manufacture Technology. doi: 10.1007/PL00003947 contributor: fullname: JP Choi – volume: 249 start-page: 985 year: 2001 ident: 5126_CR10 publication-title: Wear doi: 10.1016/S0043-1648(01)00837-7 contributor: fullname: KC Ee – volume-title: Fundamentals of machining and machine tools year: 1989 ident: 5126_CR2 contributor: fullname: G Boothroyd – ident: 5126_CR9 – volume: 44 start-page: 1271 year: 2004 ident: 5126_CR14 publication-title: Int J Mach Tool Manuf doi: 10.1016/j.ijmachtools.2004.04.022 contributor: fullname: JA Arsecularatne – volume: 74 start-page: 268 year: 1998 ident: 5126_CR4 publication-title: J Mater Process Technol doi: 10.1016/S0924-0136(97)00282-3 contributor: fullname: N Fang – volume: 30 start-page: 507 year: 1974 ident: 5126_CR16 publication-title: Int Biom Soc contributor: fullname: AJ Scott – volume: 244 start-page: 94 year: 2000 ident: 5126_CR11 publication-title: Wear doi: 10.1016/S0043-1648(00)00447-6 contributor: fullname: IS Jawahir – volume: 42 start-page: 659 year: 1993 ident: 5126_CR5 publication-title: Annals of the CIRP. doi: 10.1016/S0007-8506(07)62531-1 contributor: fullname: IS Jawahir – volume: 209 start-page: 647 year: 2009 ident: 5126_CR13 publication-title: J Mater Process Technol doi: 10.1016/j.jmatprotec.2008.02.064 contributor: fullname: HG Kim |
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| SubjectTerms | CAE) and Design Chip breakers Computer-Aided Engineering (CAD Cutting force Cutting wear Engineering Factorial design Feed rate Industrial and Production Engineering Mechanical Engineering Media Management Medium carbon steels Original Article Surface roughness Tool life Tool steels Tool wear Turning (machining) |
| Title | Analysis of surface roughness and cutting force when turning AISI 1045 steel with grooved tools through Scott–Knott method |
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