Machinability investigation with Wiper Ceramic Insert and Optimization during the Hard Turning of AISI 4340 Steel
Production cost is the highest motivating factor to initiate the introduction of new manufacturing technologies and application of optimization techniques in the production industries. In this paper an attempt is made to establish the influence of workpiece hardness on Surface roughness (Ra), cuttin...
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| Published in: | Materials today : proceedings Vol. 18; pp. 445 - 454 |
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| Abstract | Production cost is the highest motivating factor to initiate the introduction of new manufacturing technologies and application of optimization techniques in the production industries. In this paper an attempt is made to establish the influence of workpiece hardness on Surface roughness (Ra), cutting force (Fy) and tool wear (Vb) during the performance evaluation of wiper ceramic cutting insert. Experiments are planned according to Box-Behnken Design approach during the hard turning of Hardened AISI 4340 steel on a CNC lathe. RSM based Desirability approach used for multi-objective optimization of the machining parameter and optimum cutting conditions are proposed based on this approach. Experimental result confirms that the workpiece hardness have significant statistical influences on the surface roughness, cutting force and tool wear. |
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| AbstractList | Production cost is the highest motivating factor to initiate the introduction of new manufacturing technologies and application of optimization techniques in the production industries. In this paper an attempt is made to establish the influence of workpiece hardness on Surface roughness (Ra), cutting force (Fy) and tool wear (Vb) during the performance evaluation of wiper ceramic cutting insert. Experiments are planned according to Box-Behnken Design approach during the hard turning of Hardened AISI 4340 steel on a CNC lathe. RSM based Desirability approach used for multi-objective optimization of the machining parameter and optimum cutting conditions are proposed based on this approach. Experimental result confirms that the workpiece hardness have significant statistical influences on the surface roughness, cutting force and tool wear. |
| Author | Raju, Ch S.Pawade, R. Subbaiah, K.Venkata Suresh, Ch |
| Author_xml | – sequence: 1 givenname: K.Venkata surname: Subbaiah fullname: Subbaiah, K.Venkata organization: Department of Mechanical Engineering, Andhra University, Visakhapatnam, India – sequence: 2 givenname: Ch surname: Raju fullname: Raju, Ch email: chraju99@gmail.com organization: Department of Mechanical Engineering, Govt. Polytechnic, Narsipatnam, India – sequence: 3 givenname: R. surname: S.Pawade fullname: S.Pawade, R. organization: Department of Mechanical Engineering, DBATU, Lonere, India – sequence: 4 givenname: Ch surname: Suresh fullname: Suresh, Ch organization: Department of Mechanical Engineering, Andhra University, Visakhapatnam, India |
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| CitedBy_id | crossref_primary_10_30657_pea_2021_27_4 crossref_primary_10_1007_s12046_022_01959_3 crossref_primary_10_29109_gujsc_891815 crossref_primary_10_1016_j_matpr_2020_02_448 crossref_primary_10_1177_09544089231169655 crossref_primary_10_1016_j_triboint_2020_106204 crossref_primary_10_1177_09544089221140218 crossref_primary_10_3390_ma13225233 crossref_primary_10_1109_ACCESS_2020_3020623 |
| Cites_doi | 10.1016/j.ijrmhm.2013.01.013 10.1007/s10853-016-9778-x 10.1016/j.jmatprotec.2007.01.021 10.1016/S0924-0136(98)00376-8 10.1016/j.ijrmhm.2009.11.011 10.1016/j.jmatprotec.2007.12.018 10.1007/s12289-009-0679-2 10.1016/j.procir.2015.12.087 10.1016/j.ijmachtools.2006.01.009 10.1007/s001700200162 10.1007/s00170-011-3866-5 10.1016/j.ijrmhm.2012.02.019 10.1016/S0007-8506(16)30003-8 10.1016/S0924-0136(98)00351-3 |
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| Keywords | Surface Roughness Hard turning Tool wear Cutting Force Desirability Approach Wiper Ceramic Insert Box-Behnken design Workpiece Hardness Cutting Speed Feed |
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| References | YKarpat; T Ozel (b0080) 2007; 35 Lalwani (b0085) 2008; 206 Suresh; BasavarajappaS; GaitondeVN (b0010) 2012; 33 Lee (b0060) 1999; 87 AE Correia; DavimJP (b0045) 2011; 44 Chavoshi (b0090) 2010; 3 H Aouici; YalleseMA (b0025) 2012; 45 DM D'Addona; Sunil J (b0040) 2016; 41 TH Panzera;Souza PR; Rubio JCC (b0095) 2012; 62 Luo (b0055) 1999; 88 CX Feng; An experimental study of the impact of turning parameters on surface roughness;Proc. of the Industrial Eng. Res. Conf.,2001, 2036-2042. Boucha (b0020) 2010; 28 Feng (b0030) 2002; 20 SNDeming; MorganSL. (b0065) 1993 Fnides (b0075) 2008; 70 DD Silva Parize; FoschiniMM; Solution blow spinning (b0105) 2016; 51 Grzesik (b0035) 2006; 46 Ozel (b0100) 2007; 189 Chinchanikar;ChoudhurySK;Investigations (b0015) 2013; 38 KVenkata Subbaiah; RajuCh (b0050) 2017; 225 Konig; KomanduriR (b0005) 1984; 33 Lalwani (10.1016/j.matpr.2019.06.300_b0085) 2008; 206 SNDeming; MorganSL. (10.1016/j.matpr.2019.06.300_b0065) 1993 YKarpat; T Ozel (10.1016/j.matpr.2019.06.300_b0080) 2007; 35 Feng (10.1016/j.matpr.2019.06.300_b0030) 2002; 20 Konig; KomanduriR (10.1016/j.matpr.2019.06.300_b0005) 1984; 33 10.1016/j.matpr.2019.06.300_b0070 Grzesik (10.1016/j.matpr.2019.06.300_b0035) 2006; 46 DM D'Addona; Sunil J (10.1016/j.matpr.2019.06.300_b0040) 2016; 41 KVenkata Subbaiah; RajuCh (10.1016/j.matpr.2019.06.300_b0050) 2017; 225 Chinchanikar;ChoudhurySK;Investigations (10.1016/j.matpr.2019.06.300_b0015) 2013; 38 Boucha (10.1016/j.matpr.2019.06.300_b0020) 2010; 28 Fnides (10.1016/j.matpr.2019.06.300_b0075) 2008; 70 DD Silva Parize; FoschiniMM; Solution blow spinning (10.1016/j.matpr.2019.06.300_b0105) 2016; 51 AE Correia; DavimJP (10.1016/j.matpr.2019.06.300_b0045) 2011; 44 TH Panzera;Souza PR; Rubio JCC (10.1016/j.matpr.2019.06.300_b0095) 2012; 62 Suresh; BasavarajappaS; GaitondeVN (10.1016/j.matpr.2019.06.300_b0010) 2012; 33 H Aouici; YalleseMA (10.1016/j.matpr.2019.06.300_b0025) 2012; 45 Ozel (10.1016/j.matpr.2019.06.300_b0100) 2007; 189 Lee (10.1016/j.matpr.2019.06.300_b0060) 1999; 87 Luo (10.1016/j.matpr.2019.06.300_b0055) 1999; 88 Chavoshi (10.1016/j.matpr.2019.06.300_b0090) 2010; 3 |
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Technol doi: 10.1016/j.jmatprotec.2007.12.018 contributor: fullname: Lalwani – volume: 3 start-page: 233 year: 2010 ident: 10.1016/j.matpr.2019.06.300_b0090 article-title: Tajdari M; Surface roughness modelling in hard turning operation of AISI 4140 using CBN cutting tool publication-title: Int. J. Mater. form doi: 10.1007/s12289-009-0679-2 contributor: fullname: Chavoshi – volume: 41 start-page: 841 year: 2016 ident: 10.1016/j.matpr.2019.06.300_b0040 article-title: Raykar; Analysis of surface roughness in hard turning using wiper insert geometry;Procedia publication-title: CIRP doi: 10.1016/j.procir.2015.12.087 contributor: fullname: DM D'Addona; Sunil J – volume: 46 start-page: 1988 issue: 15 year: 2006 ident: 10.1016/j.matpr.2019.06.300_b0035 article-title: WanatT; Surface finish generated in hard turning of quenched alloy steel parts using conventional and wiper ceramic inserts;Int publication-title: J. Mach. Tools Manuf doi: 10.1016/j.ijmachtools.2006.01.009 contributor: fullname: Grzesik – volume: 20 start-page: 348 year: 2002 ident: 10.1016/j.matpr.2019.06.300_b0030 article-title: WangX; Development of empirical models for surface roughness prediction in finish turning;Int publication-title: J. Adv. Manuf. Technol doi: 10.1007/s001700200162 contributor: fullname: Feng – volume: 62 start-page: 913 year: 2012 ident: 10.1016/j.matpr.2019.06.300_b0095 article-title: Abrao AM; Mansur T R; Development of a three-component dynamometer to measure turning force;Int publication-title: J. Adv. Manuf. Technol doi: 10.1007/s00170-011-3866-5 contributor: fullname: TH Panzera;Souza PR; Rubio JCC – volume: 33 start-page: 75 year: 2012 ident: 10.1016/j.matpr.2019.06.300_b0010 article-title: SamuelGL; Machinability investigations on hardened AISI 4340 steel using coated carbide insert;Int publication-title: J. Refract. Met. Hard Mater doi: 10.1016/j.ijrmhm.2012.02.019 contributor: fullname: Suresh; BasavarajappaS; GaitondeVN – volume: 45 start-page: 344 year: 2012 ident: 10.1016/j.matpr.2019.06.300_b0025 publication-title: ChaouiK; MabroukiT; RigalJF; Analysis of surface roughness and cutting force components in hard turning with CBN tool: prediction model and cutting conditions optimization;Measurement contributor: fullname: H Aouici; YalleseMA – ident: 10.1016/j.matpr.2019.06.300_b0070 – volume: 33 start-page: 417 year: 1984 ident: 10.1016/j.matpr.2019.06.300_b0005 article-title: TonshoffHK; AckershottG; Machining of hard materials;Annals of publication-title: CIRP doi: 10.1016/S0007-8506(16)30003-8 contributor: fullname: Konig; KomanduriR – volume: 225 year: 2017 ident: 10.1016/j.matpr.2019.06.300_b0050 article-title: SureshCh; Comparative Assessment of Cutting Inserts and Optimization during Hard Turning: Taguchi-Based Grey Relational Analysis;IOP Conf. Ser publication-title: Mater. Sci. Eng. contributor: fullname: KVenkata Subbaiah; RajuCh – volume: 87 start-page: 198 year: 1999 ident: 10.1016/j.matpr.2019.06.300_b0060 article-title: SuTT; Mechanical properties and microstructural features of AISI 4340 high-strength alloy steel under quenched and tempered conditions;J publication-title: Mater. Process. Technol doi: 10.1016/S0924-0136(98)00351-3 contributor: fullname: Lee – volume: 35 start-page: 1 year: 2007 ident: 10.1016/j.matpr.2019.06.300_b0080 article-title: 3D FEA of HT, investigation of PCBN cutting tool micro geometry effect;Transactions of publication-title: NAMRI/SME contributor: fullname: YKarpat; T Ozel |
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| SubjectTerms | Box-Behnken design Cutting Force Cutting Speed Desirability Approach Feed Hard turning Surface Roughness Tool wear Wiper Ceramic Insert Workpiece Hardness |
| Title | Machinability investigation with Wiper Ceramic Insert and Optimization during the Hard Turning of AISI 4340 Steel |
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