Accuracy analysis for machine tool spindles considering full parallel connections and form errors based on skin model shapes
Abstract The rotation accuracy of a machine tool spindle is essential for ensuring the machining precision. Due to the existence of manufacturing and assembly errors, the rotation accuracy of the spindle will be inevitably impacted and degraded. Therefore, to reduce the influence of the errors and i...
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| Published in: | Journal of computational design and engineering Vol. 10; no. 5; pp. 1970 - 1987 |
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Oxford University Press
01-10-2023
한국CDE학회 |
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The rotation accuracy of a machine tool spindle is essential for ensuring the machining precision. Due to the existence of manufacturing and assembly errors, the rotation accuracy of the spindle will be inevitably impacted and degraded. Therefore, to reduce the influence of the errors and improve the work performance, this paper focuses on accuracy analysis for the spindle and a novel optimization-oriented skin model shape method to tackle this highly complex problem. First, a structural analysis of the spindle is carried out to elaborate the intractable full parallel collections in the assembly. Then, based on the iterative closest point method, the deviation propagation of the spindle considering complex full parallel collections is transformed into an optimization problem, in which the skin model shapes and small displacement torsor are utilized to represent the form and pose errors of the part, respectively. By solving the optimization problem, assembly accuracy analysis for the spindle in terms of full parallel connections and form errors is accordingly achieved. On this basis, the tolerance analysis model of the spindle is also comprehensively established by employing the corresponding error simulation. Finally, measurement experiments are conducted to validate the effectiveness of the proposed method. The experiments show the predicted rotation runout and tolerance magnitude are close to the testing results, therefore indicating the proposed method can provide effective accuracy analysis for spindles.
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| AbstractList | The rotation accuracy of a machine tool spindle is essential for ensuring the machining precision. Due to the existence of manufacturing and assembly errors, the rotation accuracy of the spindle will be inevitably impacted and degraded. Therefore, to reduce the influence of the errors and improve the work performance, this paper focuses on accuracy analysis for the spindle and a novel optimization-oriented skin model shape method to tackle this highly complex problem. First, a structural analysis of the spindle is carried out to elaborate the intractable full parallel collections in the assembly. Then, based on the iterative closest point method, the deviation propagation of the spindle considering complex full parallel collections is transformed into an optimization problem, in which the skin model shapes and small displacement torsor are utilized to represent the form and pose errors of the part, respectively. By solving the optimization problem, assembly accuracy analysis for the spindle in terms of full parallel connections and form errors is accordingly achieved. On this basis, the tolerance analysis model of the spindle is also comprehensively established by employing the corresponding error simulation. Finally, measurement experiments are conducted to validate the effectiveness of the proposed method. The experiments show the predicted rotation runout and tolerance magnitude are close to the testing results, therefore indicating the proposed method can provide effective accuracy analysis for spindles. KCI Citation Count: 0 Abstract The rotation accuracy of a machine tool spindle is essential for ensuring the machining precision. Due to the existence of manufacturing and assembly errors, the rotation accuracy of the spindle will be inevitably impacted and degraded. Therefore, to reduce the influence of the errors and improve the work performance, this paper focuses on accuracy analysis for the spindle and a novel optimization-oriented skin model shape method to tackle this highly complex problem. First, a structural analysis of the spindle is carried out to elaborate the intractable full parallel collections in the assembly. Then, based on the iterative closest point method, the deviation propagation of the spindle considering complex full parallel collections is transformed into an optimization problem, in which the skin model shapes and small displacement torsor are utilized to represent the form and pose errors of the part, respectively. By solving the optimization problem, assembly accuracy analysis for the spindle in terms of full parallel connections and form errors is accordingly achieved. On this basis, the tolerance analysis model of the spindle is also comprehensively established by employing the corresponding error simulation. Finally, measurement experiments are conducted to validate the effectiveness of the proposed method. The experiments show the predicted rotation runout and tolerance magnitude are close to the testing results, therefore indicating the proposed method can provide effective accuracy analysis for spindles. Graphical Abstract Graphical Abstract The rotation accuracy of a machine tool spindle is essential for ensuring the machining precision. Due to the existence of manufacturing and assembly errors, the rotation accuracy of the spindle will be inevitably impacted and degraded. Therefore, to reduce the influence of the errors and improve the work performance, this paper focuses on accuracy analysis for the spindle and a novel optimization-oriented skin model shape method to tackle this highly complex problem. First, a structural analysis of the spindle is carried out to elaborate the intractable full parallel collections in the assembly. Then, based on the iterative closest point method, the deviation propagation of the spindle considering complex full parallel collections is transformed into an optimization problem, in which the skin model shapes and small displacement torsor are utilized to represent the form and pose errors of the part, respectively. By solving the optimization problem, assembly accuracy analysis for the spindle in terms of full parallel connections and form errors is accordingly achieved. On this basis, the tolerance analysis model of the spindle is also comprehensively established by employing the corresponding error simulation. Finally, measurement experiments are conducted to validate the effectiveness of the proposed method. The experiments show the predicted rotation runout and tolerance magnitude are close to the testing results, therefore indicating the proposed method can provide effective accuracy analysis for spindles. |
| Author | Hong, Jun Hu, Xiaokun Sun, Yanhui Zhao, Qiangqiang Wan, Shaoke Yang, Yitao |
| Author_xml | – sequence: 1 givenname: Xiaokun surname: Hu fullname: Hu, Xiaokun – sequence: 2 givenname: Qiangqiang surname: Zhao fullname: Zhao, Qiangqiang email: qzhao21@xjtu.edu.cn – sequence: 3 givenname: Yitao surname: Yang fullname: Yang, Yitao – sequence: 4 givenname: Shaoke surname: Wan fullname: Wan, Shaoke – sequence: 5 givenname: Yanhui surname: Sun fullname: Sun, Yanhui – sequence: 6 givenname: Jun surname: Hong fullname: Hong, Jun |
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| Cites_doi | 10.1016/j.ijmachtools.2018.10.004 10.1007/s00170-018-1920-2 10.1007/s00170-021-06839-4 10.1115/1.4041476 10.1007/s00170-022-09628-9 10.1016/j.cad.2014.02.014 10.1016/j.cad.2014.01.001 10.1016/j.ijmachtools.2022.103860 10.1016/j.cirp.2013.03.078 10.1093/jcde/qwaa026 10.3390/app11177912 10.1016/j.measurement.2019.01.089 10.1016/j.jmsy.2017.11.003 10.1007/s12541-019-00194-x 10.1016/j.rcim.2020.102089 10.1016/j.mechmachtheory.2019.103658 10.1177/0954405414565140 10.1093/jcde/qwac093 10.1177/0954405418816851 10.1115/IMECE2021-70284 10.1016/j.cie.2021.107259 10.1016/j.cad.2015.03.004 10.1177/1687814018776171 10.1115/1.2795297 10.1016/j.procir.2013.08.040 10.1115/1.3249575 10.1016/j.cagd.2009.09.001 10.1016/j.procir.2018.02.021 10.1016/j.procir.2013.08.015 10.1016/j.jmsy.2018.07.005 10.1007/978-981-16-6640-7_7 10.1109/34.121791 10.4028/www.scientific.net/AMR.602-604.1757 |
| ContentType | Journal Article |
| Copyright | The Author(s) 2023. Published by Oxford University Press on behalf of the Society for Computational Design and Engineering. 2023 |
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| Keywords | iterative closest point full parallel connection spindle rotation accuracy skin model shape |
| Language | English |
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The rotation accuracy of a machine tool spindle is essential for ensuring the machining precision. Due to the existence of manufacturing and assembly... The rotation accuracy of a machine tool spindle is essential for ensuring the machining precision. Due to the existence of manufacturing and assembly errors,... |
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| Title | Accuracy analysis for machine tool spindles considering full parallel connections and form errors based on skin model shapes |
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