Microstructure and mechanical properties of dissimilar metal joints of copper/aluminum using FeCoCrNiMn filler material
FeCoCrNiMn high-entropy alloy powder was used as the filler material to achieve the dissimilar metal joining of pure copper to pure aluminum through laser deposition welding. The feasibility of using FeCoCrNiMn filler material for dissimilar metal welding of copper/aluminum was investigated. It was...
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| Published in: | Welding in the world Vol. 68; no. 3; pp. 543 - 555 |
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| Main Authors: | , , , , , |
| Format: | Journal Article |
| Language: | English |
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01-03-2024
Springer Nature B.V |
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| Abstract | FeCoCrNiMn high-entropy alloy powder was used as the filler material to achieve the dissimilar metal joining of pure copper to pure aluminum through laser deposition welding. The feasibility of using FeCoCrNiMn filler material for dissimilar metal welding of copper/aluminum was investigated. It was found that a dissimilar joint without defects, such as cracks or pores, could be achieved using FeCoCrNiMn filler material with the appropriate welding parameters. An environment with a high mixing entropy (
ΔS
mix
) value was achieved in both the weld center and the weld zone on the copper side. However, in the weld zone near the aluminum side, a significant amount of Al was introduced, resulting in the formation of Al-Cu intermetallic compounds. Extremely high hardness, reaching 710 HV
0.1
, was found in the weld zone located ~ 375 μm away from the welding interface on the aluminum side. The tensile sample was fractured near the region with extremely high hardness, which resulted in a low tensile strength (~ 51 MPa) for the welded joint using FeCoCrNiMn filler material. Cleavage steps and tearing ridges were observed in the fracture morphology.
Graphical Abstract |
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| AbstractList | FeCoCrNiMn high-entropy alloy powder was used as the filler material to achieve the dissimilar metal joining of pure copper to pure aluminum through laser deposition welding. The feasibility of using FeCoCrNiMn filler material for dissimilar metal welding of copper/aluminum was investigated. It was found that a dissimilar joint without defects, such as cracks or pores, could be achieved using FeCoCrNiMn filler material with the appropriate welding parameters. An environment with a high mixing entropy (
ΔS
mix
) value was achieved in both the weld center and the weld zone on the copper side. However, in the weld zone near the aluminum side, a significant amount of Al was introduced, resulting in the formation of Al-Cu intermetallic compounds. Extremely high hardness, reaching 710 HV
0.1
, was found in the weld zone located ~ 375 μm away from the welding interface on the aluminum side. The tensile sample was fractured near the region with extremely high hardness, which resulted in a low tensile strength (~ 51 MPa) for the welded joint using FeCoCrNiMn filler material. Cleavage steps and tearing ridges were observed in the fracture morphology.
Graphical Abstract FeCoCrNiMn high-entropy alloy powder was used as the filler material to achieve the dissimilar metal joining of pure copper to pure aluminum through laser deposition welding. The feasibility of using FeCoCrNiMn filler material for dissimilar metal welding of copper/aluminum was investigated. It was found that a dissimilar joint without defects, such as cracks or pores, could be achieved using FeCoCrNiMn filler material with the appropriate welding parameters. An environment with a high mixing entropy (ΔSmix) value was achieved in both the weld center and the weld zone on the copper side. However, in the weld zone near the aluminum side, a significant amount of Al was introduced, resulting in the formation of Al-Cu intermetallic compounds. Extremely high hardness, reaching 710 HV0.1, was found in the weld zone located ~ 375 μm away from the welding interface on the aluminum side. The tensile sample was fractured near the region with extremely high hardness, which resulted in a low tensile strength (~ 51 MPa) for the welded joint using FeCoCrNiMn filler material. Cleavage steps and tearing ridges were observed in the fracture morphology. |
| Author | Tang, Yanchuan Wang, Xiangjie Li, Bin Ni, Chongling Liu, Dejia Ma, Zhe |
| Author_xml | – sequence: 1 givenname: Dejia orcidid: 0000-0003-1141-9256 surname: Liu fullname: Liu, Dejia email: ldj515@126.com organization: School of Materials Science and Engineering, East China Jiaotong University – sequence: 2 givenname: Chongling surname: Ni fullname: Ni, Chongling organization: School of Materials Science and Engineering, East China Jiaotong University – sequence: 3 givenname: Zhe surname: Ma fullname: Ma, Zhe organization: School of Materials Science and Engineering, East China Jiaotong University – sequence: 4 givenname: Bin surname: Li fullname: Li, Bin organization: School of Materials Science and Engineering, East China Jiaotong University – sequence: 5 givenname: Yanchuan surname: Tang fullname: Tang, Yanchuan organization: School of Materials Science and Engineering, East China Jiaotong University – sequence: 6 givenname: Xiangjie surname: Wang fullname: Wang, Xiangjie organization: School of Mechanical and Electrical Engineering, Suzhou University |
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| ContentType | Journal Article |
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| Keywords | FeCoCrNiMn high-entropy alloy Dissimilar metal welding Laser deposition welding Microstructure Hardness Tensile strength |
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| Snippet | FeCoCrNiMn high-entropy alloy powder was used as the filler material to achieve the dissimilar metal joining of pure copper to pure aluminum through laser... |
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| SubjectTerms | Alloy powders Aluminum Chemistry and Materials Science Copper Dissimilar material joining Dissimilar materials Dissimilar metals Fillers Hardness High entropy alloys Intermetallic compounds Laser beam welding Laser deposition Materials Science Mechanical properties Metal joints Metallic Materials Research Paper Solid Mechanics Tensile strength Theoretical and Applied Mechanics Welded joints Welding parameters |
| Title | Microstructure and mechanical properties of dissimilar metal joints of copper/aluminum using FeCoCrNiMn filler material |
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