Role of tool shoulder profile and tool rotational speed on the mechanical performance of friction stir welded Al5083 joints
In the current work, Al5083 weld joints have been produced by friction stir welding using three different tool shoulder profiles (flat, concave and convex) at three different tool rotational speeds (900 min −1 , 1120 min −1 and 1400 min −1 ) with an objective to investigate the role of tool shoulder...
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| Published in: | Materialwissenschaft und Werkstofftechnik Vol. 54; no. 12; pp. 1640 - 1647 |
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| Main Authors: | , |
| Format: | Journal Article |
| Language: | English |
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01-12-2023
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| Abstract | In the current work, Al5083 weld joints have been produced by friction stir welding using three different tool shoulder profiles (flat, concave and convex) at three different tool rotational speeds (900 min
−1
, 1120 min
−1
and 1400 min
−1
) with an objective to investigate the role of tool shoulder profile and welding parameters on the joint quality. The cross sectional microstructural observations revealed the development of perfect weld joint at 900 min
−1
and 1120 min
−1
with flat and concave shoulder profiles due to the better material flow in the stir zone. Other weld joints revealed the presence of tunneling defect at the bottom of the nugget zone. Hardness measurements of the weld joints showed increased values at 1120 min
−1
with concave shoulder. From the impact test data, all the weld joints exhibited similar impact energy compared with the base material except the weld joint produced with concave shoulder at 1120 min
−1
. Tensile tests of the weld joints demonstrated better joint strength for the weld joints obtained with both the flat and concave shoulder profiles at 1120 min
−1
without losing the ductility similar to that of the base alloy. |
|---|---|
| AbstractList | In the current work, Al5083 weld joints have been produced by friction stir welding using three different tool shoulder profiles (flat, concave and convex) at three different tool rotational speeds (900 min
−1
, 1120 min
−1
and 1400 min
−1
) with an objective to investigate the role of tool shoulder profile and welding parameters on the joint quality. The cross sectional microstructural observations revealed the development of perfect weld joint at 900 min
−1
and 1120 min
−1
with flat and concave shoulder profiles due to the better material flow in the stir zone. Other weld joints revealed the presence of tunneling defect at the bottom of the nugget zone. Hardness measurements of the weld joints showed increased values at 1120 min
−1
with concave shoulder. From the impact test data, all the weld joints exhibited similar impact energy compared with the base material except the weld joint produced with concave shoulder at 1120 min
−1
. Tensile tests of the weld joints demonstrated better joint strength for the weld joints obtained with both the flat and concave shoulder profiles at 1120 min
−1
without losing the ductility similar to that of the base alloy. In the current work, Al5083 weld joints have been produced by friction stir welding using three different tool shoulder profiles (flat, concave and convex) at three different tool rotational speeds (900 min−1, 1120 min−1 and 1400 min−1) with an objective to investigate the role of tool shoulder profile and welding parameters on the joint quality. The cross sectional microstructural observations revealed the development of perfect weld joint at 900 min−1 and 1120 min−1 with flat and concave shoulder profiles due to the better material flow in the stir zone. Other weld joints revealed the presence of tunneling defect at the bottom of the nugget zone. Hardness measurements of the weld joints showed increased values at 1120 min−1 with concave shoulder. From the impact test data, all the weld joints exhibited similar impact energy compared with the base material except the weld joint produced with concave shoulder at 1120 min−1. Tensile tests of the weld joints demonstrated better joint strength for the weld joints obtained with both the flat and concave shoulder profiles at 1120 min−1 without losing the ductility similar to that of the base alloy. |
| Author | Sunnapu, Chendrasekhar Kolli, Murahari |
| Author_xml | – sequence: 1 givenname: Chendrasekhar orcidid: 0000-0002-9851-7459 surname: Sunnapu fullname: Sunnapu, Chendrasekhar organization: Department of Mechanical Engineering Koneru Lakshmaiah Education Foundation Vaddeswaram 522502 Andhra Pradesh India – sequence: 2 givenname: Murahari surname: Kolli fullname: Kolli, Murahari organization: Department of Mechanical Engineering Lakireddy Bali Reddy College of Engineering Mylavaram 521230 Andhra Pradesh India |
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| Cites_doi | 10.3390/ma15051910 10.1177/09544062211036102 10.1201/9780429398094 10.1007/978-3-319-07043-8 10.3390/jmse10101539 10.1007/s11665-022-06832-2 10.3390/met12101658 10.1016/j.dt.2020.06.012 10.1016/j.matpr.2021.12.163 10.1016/j.matlet.2021.129594 10.1016/j.mser.2005.07.001 10.1007/978-981-19-7146-4_6 10.1179/1362171810Y.0000000030 10.3390/met9030270 10.1016/S1003-6326(21)65730-8 10.1016/j.jmst.2018.12.024 10.1007/978-3-030-37015-2 10.1007/s13369-022-06808-3 10.1016/j.matpr.2020.04.329 |
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| References | e_1_2_5_15_1 e_1_2_5_14_1 e_1_2_5_17_1 e_1_2_5_9_1 e_1_2_5_16_1 e_1_2_5_11_1 e_1_2_5_23_1 e_1_2_5_7_1 e_1_2_5_6_1 e_1_2_5_13_1 e_1_2_5_21_1 e_1_2_5_12_1 e_1_2_5_22_1 e_1_2_5_4_1 Shah P. H. (e_1_2_5_5_1) 2019; 233 e_1_2_5_3_1 e_1_2_5_2_1 e_1_2_5_1_1 e_1_2_5_19_1 e_1_2_5_18_1 Ismail M. (e_1_2_5_8_1) 2016; 11 e_1_2_5_20_1 Kim G. G. (e_1_2_5_10_1) 2021; 11 |
| References_xml | – volume: 233 start-page: 1191 year: 2019 ident: e_1_2_5_5_1 publication-title: Proc. Inst. Mech. Eng. contributor: fullname: Shah P. H. – ident: e_1_2_5_14_1 doi: 10.3390/ma15051910 – ident: e_1_2_5_1_1 – ident: e_1_2_5_15_1 doi: 10.1177/09544062211036102 – ident: e_1_2_5_21_1 doi: 10.1201/9780429398094 – ident: e_1_2_5_19_1 doi: 10.1007/978-3-319-07043-8 – ident: e_1_2_5_20_1 doi: 10.3390/jmse10101539 – ident: e_1_2_5_11_1 doi: 10.1007/s11665-022-06832-2 – ident: e_1_2_5_17_1 doi: 10.3390/met12101658 – ident: e_1_2_5_2_1 doi: 10.1016/j.dt.2020.06.012 – volume: 11 start-page: 11655 year: 2021 ident: e_1_2_5_10_1 publication-title: J. Park, Appl. Sci. contributor: fullname: Kim G. G. – ident: e_1_2_5_18_1 doi: 10.1016/j.matpr.2021.12.163 – ident: e_1_2_5_3_1 doi: 10.1016/j.matlet.2021.129594 – ident: e_1_2_5_6_1 doi: 10.1016/j.mser.2005.07.001 – ident: e_1_2_5_4_1 doi: 10.1007/978-981-19-7146-4_6 – ident: e_1_2_5_9_1 doi: 10.1179/1362171810Y.0000000030 – ident: e_1_2_5_13_1 doi: 10.3390/met9030270 – volume: 11 start-page: 15 year: 2016 ident: e_1_2_5_8_1 publication-title: Adv. Prod. Eng. Manag. contributor: fullname: Ismail M. – ident: e_1_2_5_12_1 doi: 10.1016/S1003-6326(21)65730-8 – ident: e_1_2_5_23_1 doi: 10.1016/j.jmst.2018.12.024 – ident: e_1_2_5_7_1 doi: 10.1007/978-3-030-37015-2 – ident: e_1_2_5_16_1 doi: 10.1007/s13369-022-06808-3 – ident: e_1_2_5_22_1 doi: 10.1016/j.matpr.2020.04.329 |
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| SubjectTerms | Aluminum base alloys Friction stir welding Impact tests Mechanical properties Tensile tests Welded joints Welding parameters |
| Title | Role of tool shoulder profile and tool rotational speed on the mechanical performance of friction stir welded Al5083 joints |
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