Improvement in Blast Furnace Reaction Efficiency through the Use of Highly Reactive Calcium Rich Coke

Improvement in Blast Furnace Reaction Efficiency through the Use of Highly Reactive Calcium Rich Coke

A method to produce coke in ‘lump’ form with high strength and reactivity through the addition of a catalyst was investigated in order to improve blast furnace reaction efficiency. The addition of Ca compounds to coal before carbonization was found to considerably increase the reactivity of the coke...

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Bibliographic Details
Published in:ISIJ International Vol. 45; no. 3; pp. 316 - 324
Main Authors: NOMURA, Seiji, AYUKAWA, Hiroyuki, KITAGUCHI, Hisatsugu, TAHARA, Toshihide, MATSUZAKI, Shinroku, NAITO, Masaaki, KOIZUMI, Satoshi, OGATA, Yoshikuni, NAKAYAMA, Takeshi, ABE, Tetsuya
Format: Journal Article
Language:English
Published: Tokyo The Iron and Steel Institute of Japan 2005
Iron and Steel Institute of Japan
Subjects:
Applied sciences
blast furnace
catalyst
coke reactivity
Exact sciences and technology
ironmaking
Metals. Metallurgy
reaction efficiency
thermal reserve zone
ironmaking
Pig iron manufacture
Blast furnace
Efficiency
catalyst
Coke
thermal reserve zone
coke reactivity
reaction efficiency
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Summary:A method to produce coke in ‘lump’ form with high strength and reactivity through the addition of a catalyst was investigated in order to improve blast furnace reaction efficiency. The addition of Ca compounds to coal before carbonization was found to considerably increase the reactivity of the coke at a low temperature range in the thermal reserve zone of a blast furnace. Furthermore it was proved that strong, highly reactive ‘lump’ form coke could be produced by adding a Ca-rich non-caking coal and adjusting the coal blend composition. Based on this fundamental study, the Ca-rich coke was successfully produced in coke ovens on a commercial scale, both at Kimitsu and Muroran works. The use of the Ca-rich coke in the Muroran No. 2 blast furnace was found to cause a decrease in the reducing agent rate by 10 kg/t-p. This technology, producing coke of high reactivity and strength through catalyst addition, is promising as a means of improving the reaction efficiency of a blast furnace.
Bibliography:ObjectType-Article-2
SourceType-Scholarly Journals-1
ObjectType-Feature-1
content type line 23
ISSN:0915-1559
1347-5460
DOI:10.2355/isijinternational.45.316