Search Results - "DebRoy, T"
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An improved prediction of residual stresses and distortion in additive manufacturing
Published in Computational materials science (01-01-2017)“…[Display omitted] •Roles of variables and alloys on stresses and strains in 3D printing are studied.•Quality of residual stress and distortion modeling depends…”
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The Hardness of Additively Manufactured Alloys
Published in Materials (23-10-2018)“…The rapidly evolving field of additive manufacturing requires a periodic assessment of the progress made in understanding the properties of metallic…”
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A digital twin for rapid qualification of 3D printed metallic components
Published in Applied materials today (01-03-2019)“…[Display omitted] •Digital twin will reduce trial and error testing and accelerate the product qualification.•Twin consists of mechanistic, control &…”
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Evolution of solidification texture during additive manufacturing
Published in Scientific reports (10-11-2015)“…Striking differences in the solidification textures of a nickel based alloy owing to changes in laser scanning pattern during additive manufacturing are…”
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Mitigation of lack of fusion defects in powder bed fusion additive manufacturing
Published in Journal of manufacturing processes (01-12-2018)“…[Display omitted] •An easy to use dimensionless number is proposed to mitigate lack of fusion defects.•The number correlates well with the measured void…”
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Origin of grain orientation during solidification of an aluminum alloy
Published in Acta materialia (01-08-2016)“…The evolution of grain morphology during solidification of a moving aluminum alloy pool is simulated by considering heat transfer, flow of liquid metal in the…”
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Mechanistic models for additive manufacturing of metallic components
Published in Progress in materials science (01-02-2021)“…Additive manufacturing (AM), also known as 3D printing, is gaining wide acceptance in diverse industries for the manufacturing of metallic components. The…”
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Mitigation of thermal distortion during additive manufacturing
Published in Scripta materialia (01-01-2017)“…Additively manufactured parts are often distorted because of spatially variable heating and cooling. Currently there is no practical way to select process…”
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Printability of alloys for additive manufacturing
Published in Scientific reports (22-01-2016)“…Although additive manufacturing (AM), or three dimensional (3D) printing, provides significant advantages over existing manufacturing techniques, metallic…”
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Additive manufacturing of metallic components – Process, structure and properties
Published in Progress in materials science (01-03-2018)“…Since its inception, significant progress has been made in understanding additive manufacturing (AM) processes and the structure and properties of the…”
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Building blocks for a digital twin of additive manufacturing
Published in Acta materialia (15-08-2017)“…Properties and serviceability of additively manufactured components are affected by their geometry, microstructure and defects. These important attributes are…”
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Metallurgy, mechanistic models and machine learning in metal printing
Published in Nature reviews. Materials (01-01-2021)“…Additive manufacturing enables the printing of metallic parts, such as customized implants for patients, durable single-crystal parts for use in harsh…”
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Building digital twins of 3D printing machines
Published in Scripta materialia (01-07-2017)“…Geometrical conformity, microstructure and properties of additively manufactured (AM) components are affected by the desired geometry and many process…”
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Scientific, technological and economic issues in metal printing and their solutions
Published in Nature materials (01-10-2019)“…3D printing is now widely used in aerospace, healthcare, energy, automotive and other industries. Metal printing, in particular, is the fastest growing sector,…”
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Heat and fluid flow in additive manufacturing—Part I: Modeling of powder bed fusion
Published in Computational materials science (01-07-2018)“…[Display omitted] •We propose & test a 3D, transient, heat and fluid flow model for powder bed fusion.•It computes fusion zone geometry, cooling rates and…”
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Fusion zone geometries, cooling rates and solidification parameters during wire arc additive manufacturing
Published in International journal of heat and mass transfer (01-12-2018)“…[Display omitted] •A mechanistic model of wire arc additive manufacturing is validated experimentally.•3D transient model considers mass addition, heat…”
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Recent advances in friction-stir welding – Process, weldment structure and properties
Published in Progress in materials science (01-08-2008)“…Friction-stir welding is a refreshing approach to the joining of metals. Although originally intended for aluminium alloys, the reach of FSW has now extended…”
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Residual stresses and distortion in additively manufactured compositionally graded and dissimilar joints
Published in Computational materials science (15-02-2018)“…[Display omitted] •We seek to reduce the problem of residual stress and distortion in dissimilar joint.•Stress and distortion in graded joint are compared with…”
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Toward optimum friction stir welding tool shoulder diameter
Published in Scripta materialia (2011)“…Currently friction stir welding tools are designed by trial and error. Here we propose and test a criterion for the design of a tool shoulder diameter based on…”
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Additive manufacturing of functionally graded transition joints between ferritic and austenitic alloys
Published in Journal of alloys and compounds (05-01-2019)“…Dissimilar metal joints between ferritic and austenitic alloys are susceptible to premature failure due to diffusive carbon loss from the ferritic alloy driven…”
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